3D printing device and method

Patent metadata

Field	Value
Publication number	US-12377593-B2
Application number	US-202217945450-A
Country	US
Kind code	B2
Filing date	Sep 15, 2022
Priority date	May 29, 2015
Publication date	Aug 5, 2025
Grant date	Aug 5, 2025

Abstract

The invention provides a 3D printing device ( 500 ) comprising a printer nozzle ( 502 ) for depositing a material on a support structure ( 550 ) for the formation of a 3D object ( 10 ), wherein the printer nozzle ( 502 ) and the support structure ( 550 ) are arranged to be translated relative to each other with a translation speed in a translation direction ( 52, 62 ), and a vibration actuator arranged for providing a vibrating motion ( 50, 60 ) of at least a first part of the support structure ( 550 ) relative to the printer nozzle ( 502 ) in a direction different from the translation direction ( 52, 62 ).

First claim

The invention claimed is:

1. A method for manufacturing a 3D object, the method comprising:
depositing a material from a printer nozzle on a support structure extending along a support structure plane that is an XY-plane, and while depositing the material:
translating the support structure relative to the printer nozzle with a translation speed in a translation direction parallel to the support structure plane, and
vibrating at least a first part of the support structure relative to the printer nozzle in a Z-direction perpendicular to the translation direction.

2. The method according to claim 1 , wherein the frequency and/or amplitude and/or the Z-direction of the vibrating varies as a function of time.

3. The method according to claim 1 , wherein the vibration has a vibration frequency and the printed material has a width and wherein the width multiplied with the vibration frequency divided by the translation speed is larger than 0.5.

4. The method according to claim 1 , further comprising providing the vibration in a direction perpendicular to the support structure plane and having a vibration frequency, wherein the printed material has a height and wherein the height multiplied with the vibration frequency divided by the translation speed is smaller than 0.5.

5. The method according to claim 1 , wherein the vibration has a vibration frequency larger than or equal to 10 Hz.

6. The method according to claim 1 , further comprising, by a vibration actuator, a first vibrating motion of the first part of the support structure and a second vibrating motion of a second part of the support structure, the second vibrating motion being different from the first vibrating motion with respect to frequency and/or amplitude.

7. The method according to claim 1 , further comprising clamping at least a second part of the support structure to influence the vibration of the second part of the support structure.

8. The method according to claim 1 , further comprising providing, by a vibration actuator, the support structure with a vibration pattern with a frequency and amplitude that varies over different parts of the support structure.

9. The method according to claim 1 , further comprising controlling, by a processor of the 3D printing device, the vibration of the support structure and the translation the support structure.

10. The method according to claim 1 , wherein the support structure comprises a vibration plate, and a vibration actuator being arranged to provide a vibrating motion to the vibration plate.

11. The method according to claim 1 , wherein the 3D printing device comprising a plurality of vibration actuators.

12. The method according to claim 1 , further comprising providing, by a vibration actuator, the vibration at the same time as the printer nozzle deposits the material on the support structure and while the support structure is further translated to form a periodic pattern of the 3D object in addition to a translation induced pattern of the 3D object.

13. The method according to claim 1 , further comprising providing, by a vibration actuator, a second vibration to a second part of the support structure relative to the printer nozzle in a direction different from the translation direction, wherein the first vibration is different from the second vibration.

14. The method according to claim 1 , further comprising controlling, by a controller of the 3D printing device, the vibration so that the support structure vibrates at a vibrating frequency at the same time as the printer nozzle deposits a thermoplastic filament on the support structure and while the support structure is translated relative to the printer nozzle such that the deposited thermoplastic filament forms a periodic pattern of the 3D object in addition to a translation induced pattern of the 3D object, wherein the periodic pattern has a period corresponding to the vibration frequency.

15. The method according to claim 1 , further comprising controlling, by a controller of the 3D printing device, a first vibrating motion and a second vibrating motion provided by a vibrating actuator to provide the first vibrating motion at a first vibrating frequency and the second vibrating motion at a second vibrating frequency at the same time as the printer nozzle deposits a thermoplastic filament on the support structure and while the printer nozzle and support structure are translated relative to each other such that the deposited thermoplastic filament forms a periodic pattern of the 3D object in addition to a translation induced pattern of the 3D object, wherein the periodic pattern has a period corresponding to the vibration frequency.

16. The method according to claim 1 , further comprising:
vibrating the support structure with a first vibration pattern while depositing a first layer; and
vibrating the support structure with a second vibration pattern while depositing a second layer.

Assignees

• Signify Holding Bv

Inventors

• Talgorn Elise Claude Valentine
• Lunz Manuela

Classifications

• B29C64/209

  Heads; Nozzles · CPC title

• B29C64/245

  Platforms or substrates (support structures intended to be sacrificed after manufacture B29C64/40) · CPC title

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• B29C64/118 Primary

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title