Spectrum-splitting concentrator photovoltaic module with direct fluid cooling, and associated methods

Patent metadata

Field	Value
Publication number	US-12376419-B2
Application number	US-202017619187-A
Country	US
Kind code	B2
Filing date	Jun 14, 2020
Priority date	Jun 14, 2019
Publication date	Jul 29, 2025
Grant date	Jul 29, 2025

Abstract

A spectrum-splitting concentrator photovoltaic (CPV) module utilizes direct fluid cooling of photovoltaic cells in which an array of photovoltaic cells is fully immersed in a flowing heat transfer fluid. Specifically, at least a portion of both the front face and the rear face of each photovoltaic cell comes into direct contact with heat transfer fluid, thereby enhancing coupling of waste heat out of the photovoltaic cells and into the heat transfer fluid. The CPV module is designed to maximize transmission of infrared light not absorbed by the photovoltaic cells, and therefore may be combined with a thermal receiver that captures the transmitted infrared light as part of a hybrid concentrator photovoltaic-thermal system.

First claim

What is claimed is:

1. A spectrum splitting concentrator photovoltaic (CPV) module, comprising:
a transmissive substrate having a top surface;
a plurality of photovoltaic cells, each of the plurality of photovoltaic cells having a front face and a rear face;
a plurality of supports on the top surface, the rear face of each of the plurality of photovoltaic cells being affixed to two of the plurality of supports; and
a plurality of spacers, each having a spacer height and a respective bottom face on the top surface, and forming a fluid channel having a height defined by the spacer height, the plurality of supports and the plurality of photovoltaic cells being located within the fluid channel;
wherein heat transfer fluid, when flowing through the fluid channel, directly contacts the front face and at least part of the rear face of each of the plurality of photovoltaic cells.

2. The spectrum splitting CPV module of claim 1 , each photovoltaic cell of the plurality of photovoltaic cells being affixed to two of the plurality of supports near two opposite edges of the photovoltaic cell such that heat transfer fluid, when flowing through the fluid channel, directly contacts a center of the rear face of the photovoltaic cell.

3. The spectrum splitting CPV module of claim 2 , the two opposite edges being parallel to a flow direction of the fluid channel.

4. The spectrum splitting CPV module of claim 1 , each of the plurality of supports being formed of quartz or fused silica.

5. The spectrum splitting CPV module of claim 1 ,
all of the plurality of spacers having a similar thickness to define an upper plane and a lower plane of the fluid channel;
the front face of each of the plurality of photovoltaic cells being located below the upper plane; and
the rear face of each of the plurality of photovoltaic cells being located above the lower plane.

6. The spectrum splitting CPV module of claim 5 , further comprising:
a transmissive superstrate having a bottom surface on top faces of plurality of spacers to form an upper wall of the fluid channel; and
the transmissive substrate forming a lower wall of the fluid channel.

7. The spectrum splitting CPV module of claim 6 , each of the transmissive superstrate and the transmissive substrate being formed of quartz or fused silica.

8. The spectrum splitting CPV module of claim 6 ,
further comprising an upper annular collar and a lower annular collar joined together to form a sealed cavity;
the transmissive superstrate, the transmissive substrate, the plurality of photovoltaic cells, the plurality of supports, and the plurality of spacers being located within the sealed cavity such that light can pass through the transmissive superstrate to illuminate the front face of each of the plurality of photovoltaic cells, and light not absorbed by the plurality of photovoltaic cells can pass through the transmissive substrate.

9. The spectrum splitting CPV module of claim 1 , the plurality of photovoltaic cells being arranged in a one-dimensional array extending along a flow direction of the fluid channel.

10. The spectrum splitting CPV module of claim 1 , each of the plurality of photovoltaic cells being a III-V multijunction cell.

11. A spectrum splitting concentrator photovoltaic (CPV) module, comprising:
a transmissive substrate having a top surface;
a plurality of spacers forming a fluid channel, each of the plurality of spacers having (i) a respective bottom face on the top surface and (ii) a side that establishes a sidewall of the fluid channel;
a plurality of photovoltaic cells located within the fluid channel, each of the plurality of photovoltaic cells having a front face and a rear face; and
a plurality of supports on the top surface, within the fluid channel, and between two of the plurality of spacers, the rear face of each of the plurality of photovoltaic cells being affixed to two of the plurality of supports;
wherein heat transfer fluid, when flowing through the fluid channel, directly contacts the front face and at least part of the rear face of each of the plurality of photovoltaic cells.

Assignees

• The Administrators Of The Tulane Educational Fund

Inventors

• Escarra Matthew David
• Islam Kazi M
• Ji Yaping
• Codd Daniel
• Bar-Or David M
• Failla Jacqueline C
• Davis Claire C
• Woody Maxwell W

Classifications

• Y02E10/52

  PV systems with concentrators · CPC title

• H10F77/68 Primary

  using gaseous or liquid coolants, e.g. air flow ventilation or water circulation · CPC title

• H10F19/10

  comprising photovoltaic cells in arrays in a single semiconductor substrate, the photovoltaic cells having vertical junctions or V-groove junctions · CPC title

• H02S40/22

  Light-reflecting or light-concentrating means (directly associated with the PV cell or integrated with the PV cell H10F77/42) · CPC title

• H10F77/492 Primary

  Spectrum-splitting means, e.g. dichroic mirrors · CPC title