System of photovoltaic solar panels

Patent metadata

Field	Value
Publication number	US-12375028-B2
Application number	US-202218272400-A
Country	US
Kind code	B2
Filing date	Jan 20, 2022
Priority date	Jan 22, 2021
Publication date	Jul 29, 2025
Grant date	Jul 29, 2025

Abstract

A system of photovoltaic solar panels comprises a plurality of photovoltaic solar panels and a supporting structure provided for supporting the photovoltaic solar panels in a number of rows parallel to one another on the supporting structure. The supporting structure includes a series of cross members arranged parallel to and at a distance apart from one another, configured for blocking a respective side of a photovoltaic solar panel. In one example, each cross member comprises a single piece of sheet metal bent so as to perform the functions of centring, referencing, and blocking said photovoltaic solar panels, without the aid of further fixing or referencing elements.

First claim

The invention claimed is:

1. A system of photovoltaic solar panels provided for being mounted on a ground in an open space, comprising:
a plurality of photovoltaic solar panels and a supporting structure configured to support said plurality of photovoltaic solar panels in a number of rows parallel to one another on the supporting structure, each photovoltaic solar panel of the plurality of photovoltaic solar panels comprising a frame including a first frame portion and a second frame portion respectively mounted along a first side and a second side of a photovoltaic layer;
said supporting structure comprising a series of cross members including at least an alpha cross member and a beta cross member arranged parallel to one another and at a distance apart from one another, each of the alpha cross member and the beta cross member including a first cross member and a second cross member configured differently than the first cross member, the first cross member and the second cross member configured for engaging and blocking at least one of the first frame portion or the second frame portion of at least one of the plurality of photovoltaic solar panels extending between the alpha cross member and the beta cross member without requiring manual positional adjustment of the first cross member and the second cross member,
wherein each of the alpha cross member and the beta cross member comprises a single piece of sheet metal configured to receive and engage respective of the at least one of the first frame portion or the second frame portion,
wherein the first cross member is configured to block said respective first frame portion of the photovoltaic solar panel, wherein said first cross member comprises:
a main supporting wall substantially parallel to the photovoltaic layer, configured to receive and support said first frame portion;
a horizontal end wall oriented substantially parallel to and positioned vertically above at a distance from the main supporting wall and connected to the main supporting wall configured to receive an end of said first frame portion, the horizontal end wall including an end portion and an inclined portion, the inclined portion configured as a unitary cut out of the horizontal end wall extending laterally inward and downward at an angle toward the main supporting wall; and
at least one elastic blocking tooth, located on said main supporting wall and positioned at a distance apart from said end portion, the at least one elastic blocking tooth is oriented in a raised position in a condition where the respective photovoltaic solar panel is installed on the first cross member, wherein the at least one elastic blocking tooth further comprises:
a main face oriented oblique with respect to the main supporting wall;
a first end connected to said main supporting wall; and
a second end, said second end configured to abuttingly engage an outer face of said first frame portion in such a way that said first frame portion rests on said main supporting wall and is blocked between said inclined portion and said second end of the elastic blocking tooth, wherein said photovoltaic solar panel is lockingly constrained along an x-direction relative to said first cross member of said alpha cross member and said second cross member of said beta cross member when said photovoltaic solar panel is in a final installation position.

2. The system of photovoltaic solar panels according to claim 1 , wherein said first frame portion and said second frame portion are symmetrical with respect to a center line of the photovoltaic solar panel, each of the first frame portion and the second frame portion further comprising:
a top portion defining a seat configured to receive a respective edge of the photovoltaic layer;
a vertical wall extending downwards from the top portion; and
a base wall oriented parallel to and positioned at a distance from the photovoltaic layer, which defines a connection flange for blocking the respective side of the photovoltaic solar panel to the respective cross member.

3. The system of photovoltaic solar panels according to claim 1 , wherein said at least one elastic blocking tooth is configured to be biased by a force of the respective photovoltaic solar panel from the raised position to a lowered position into a corresponding opening defined by the main supporting wall, prior to the respective photovoltaic solar panel being positioned to the final installation position, wherein on removal of the force of the respective photovoltaic solar panel the at least one elastic blocking tooth returns to the raised position and the respective photovoltaic solar panel is locklingly constrained in the x-direction on the first cross member.

4. The system of photovoltaic solar panels according to claim 1 , wherein the at least one elastic blocking tooth comprises a plurality of said elastic blocking teeth, arranged spaced apart from one another and aligned with one another along a main extension of the first cross member.

5. The system of photovoltaic solar panels according to claim 1 , wherein the second cross member further comprising:
a main supporting wall substantially parallel to the photovoltaic layer configured to receive and support said second frame portion;
an end seat associated to said main supporting wall of the second cross member, the end seat configured to receive an end portion of said second frame portion,
wherein said main supporting wall of the second cross member and said end seat are configured to receive and block said second frame portion of the respective photovoltaic solar panel,
wherein said photovoltaic solar panel received is secured on the supporting structure along said first frame portion to a respective first cross member of the alpha cross member and along said second frame portion to a respective second cross member of the beta cross member.

6. The system of photovoltaic solar panels according to claim 5 , wherein said second cross member further comprises:
a substantially horizontal wall extending inward in an x-direction perpendicular to a main extension of the second cross member, the substantially horizontal wall is unitary with the main supporting wall and positioned vertically at a distance from the main supporting wall of the second cross member; and
a folding arm connected to and unitary with the substantially horizontal wall and extending toward the main supporting wall of the second cross member, the end seat is positioned at a distal end of the folding arm and defining a space between the end seat and the main supporting wall of the second cross member, wherein said folding arm is configured to fold during installation of the photovoltaic solar panel, along said second side of said photovoltaic panel, on said second cross member.

7. The system of photovoltaic solar panels according to claim 5 , wherein the plurality of photovoltaic solar panels comprise a first photovoltaic solar panel and a second photovoltaic solar panel, each of the first photovoltaic solar panel and the second photovoltaic solar panel including the first side and the second side of the respective frame, wherein the first cross member is configured to support the first side of the first photovoltaic solar panel and the second cross member is configured to support the second side of the second photovoltaic solar panel in such a way as to form a row of photovoltaic solar panels including the first photovoltaic solar panel and the second photovoltaic solar panel that are adjacent to one another and define a substantially continuous photovoltaic layer.

8. The system of photovoltaic solar panels according to claim 7 , wherein said each of the alpha cross member and the beta cross member of the series of cross members further comprisin

Assignees

• Comau Spa

Inventors

• Beccarisi Francesco
• Di Stefano Giovanni

Classifications

• H02S30/10

  Frame structures · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H02S20/32 Primary

  specially adapted for solar tracking · CPC title

• H02S20/10 Primary

  Supporting structures directly fixed to the ground (H02S20/30 takes precedence) · CPC title