Rotor for an electric machine having a radial cooling duct in the laminated core

Patent metadata

Field	Value
Publication number	US-12374945-B2
Application number	US-202218060663-A
Country	US
Kind code	B2
Filing date	Dec 1, 2022
Priority date	Dec 6, 2021
Publication date	Jul 29, 2025
Grant date	Jul 29, 2025

Abstract

A rotor for an electric machine is disclosed. The rotor has a rotor shaft, a laminated core arranged on the rotor shaft and a plurality of stacked electrical laminations. The rotor also includes a first end plate arranged on an axial side of the laminated core and having radial protrusions arranged along its circumference, a second end plate arranged on the opposite axial side of the laminated core and having radial protrusions arranged along its circumference, a plurality of rotor windings which are each wound around a protrusion of the first end plate and around an axially opposite protrusion of the second end plate. A central cooling duct runs in the rotor shaft for supplying a coolant, and a radial cooling duct runs outwards from the central cooling duct in the laminated core. In addition, an electric machine and a vehicle having an electric machine of this type are described.

First claim

The invention claimed is:

1. A rotor for an electric machine, comprising:
a rotor shaft,
a laminated core arranged on the rotor shaft and having a plurality of stacked electrical laminations,
a first end plate arranged on an axial side of the laminated core and having radial protrusions arranged along its circumference,
a second end plate arranged on the opposite axial side of the laminated core and having radial protrusions arranged along its circumference,
a plurality of rotor windings which are each wound around a protrusion of the first end plate and around an axially opposite protrusion of the second end plate,
a central cooling duct running in the rotor shaft, for supplying a coolant, and
a radial cooling duct which runs outwards from the central cooling duct in the laminated core,
wherein the laminated core has a duct plate which is arranged between the electrical laminations and in which the radial cooling duct runs.

2. The rotor according to claim 1 , wherein the radial cooling duct leads into an axial cooling duct which runs between two adjacent rotor windings.

3. The rotor according to claim 2 , wherein the axial cooling duct is covered by a pole separator which extends axially between the two rotor windings.

4. The rotor according to claim 2 , wherein the radial cooling duct is lined at its outer end with an insulation insert which separates the two rotor windings from the laminated core.

5. The rotor according to claim 1 , wherein the radial cooling duct is at least approximately arranged in the centre between the axial sides of the laminated core.

6. The rotor according to claim 1 , wherein the radial cooling duct is formed by the duct plate by itself or by the duct plate and an electrical lamination.

7. The rotor according to claim 1 , wherein the duct plate comprises aluminium or a metal alloy.

8. The rotor according to claim 1 , wherein the first end plate and/or the second end plate are or is covered in each case axially by an end cap into which the axial cooling duct leads.

9. The rotor according to claim 8 , wherein the end cap has an axial outlet which is arranged offset radially inwards with respect to the axial cooling duct.

10. An electric machine comprising: a rotor according to claim 1 ; and a stator surrounding the rotor.

11. A vehicle having an electric machine according to claim 10 which is provided for driving the vehicle.

Assignees

• Valeo Eautomotive Germany Gmbh

Inventors

• Siepker Carsten
• Wieczorek Christoph
• Bach Regina
• Wolf Nico
• Schlereth Alexander

Classifications

• H02K9/19

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K3/24

  with channels or ducts for cooling medium between the conductors · CPC title

• H02K1/24

  Rotor cores with salient poles {; Variable reluctance rotors} · CPC title

• B60L2220/14

  Synchronous machines · CPC title

• B60L50/51

  characterised by AC-motors · CPC title