Submersible autonomous fill-level measurement system

Patent metadata

Field	Value
Publication number	US-12372393-B2
Application number	US-202117906329-A
Country	US
Kind code	B2
Filing date	Mar 5, 2021
Priority date	Mar 18, 2020
Publication date	Jul 29, 2025
Grant date	Jul 29, 2025

Abstract

A self-sustaining sensor is provided, being configured to detect a fill level, a limit level, or a pressure of a medium or to measure an interface of a mixture of media in a transport container, the sensor including: a closed housing configured to be submerged in the medium; and a sensor element arrangement including one or more sensor elements arranged in or on the housing, in which the sensor is configured to rest on a bottom of the container and/or to float on a separating layer of the mixture of media during measurement, without being fixed to the container. A self-sustaining fill level measurement system, limit level measurement system, or pressure measurement system is also provided. A method for detecting a fill level or a limit level or a pressure of a medium or for interface measurement of a mixture of media in a transport container is also provided.

First claim

The invention claimed is:

1. A self-sustaining sensor configured to detect a fill level, or a pressure of at least one medium in a transport container, the self-sustaining sensor comprising:
a closed housing configured to be submerged in the at least one medium; and
a sensor element arrangement comprising one or more sensor elements arranged in or on the closed housing,
wherein the self-sustaining sensor is configured to sink into the medium, be completely surrounded by the medium, and rest on a bottom of the transport container, without being fixed to the transport container, and
wherein the self-sustaining sensor comprises a shape and weight distribution that cause the self-sustaining sensor to assume a standing position, in which at least one of the one or more sensor elements can measure unobstructed by a wall of the transport container.

2. The self-sustaining sensor according to claim 1 , wherein the one or more sensor elements are two sensor elements arranged opposite each other.

3. The self-sustaining sensor according to claim 2 ,
wherein the two sensor elements are a first pressure sensor element and a second pressure sensor element, and
wherein the first pressure sensor element is configured to determine a first measured value and the second pressure sensor element is configured to determine a second measured value of the at least one medium.

4. The self-sustaining sensor according to claim 3 , further comprising:
an evaluation device, which is arranged in the closed housing and is configured to determine a third measured value based on the first measured value and/or the second measured value.

5. The self-sustaining sensor according to claim 1 , further comprising:
a communication device arranged in the closed housing and is configured to transmit a detected measured value wirelessly to an outside through the closed housing.

6. The self-sustaining sensor according to claim 5 , wherein the communication device is configured to transmit a radio signal using low-power wide-area network (LPWAN) or long range narrow band radio technology with a radio frequency below 1 GHz.

7. The self-sustaining sensor according to claim 5 , further comprising:
a gateway configured to be located on the transport container, to receive a radio signal from the communication device, and to transmit the received radio signal to a receiver external to the transport container.

8. The self-sustaining sensor according to claim 1 , further comprising:
a power supply disposed in the closed housing and configured to be activated by a timer disposed in the closed housing at a predetermined time interval.

9. The self-sustaining sensor according to claim 1 , further comprising:
a tilt sensor element disposed in the closed housing and being configured to determine a tilt of the self-sustaining sensor.

10. A self-sustaining sensor configured to measure an interface of an emulsion mixture of media in a transport container, the self-sustaining sensor comprising:
a closed housing configured to be submerged in the media; and
a sensor element arrangement comprising one or more sensor elements arranged in or on the closed housing,
wherein the self-sustaining sensor is configured to sink into the media and to float on interface of the emulsion mixture of media during measurement, without being fixed to the transport container.

11. The self-sustaining sensor according to claim 10 ,
wherein a density of the self-sustaining sensor is between a density of water and a density of an oil.

12. A method of operating a self-sustaining sensor according to claim 10 , the method comprising:
arranging the self-sustaining sensor in the media in the transport container; and
measuring an interface of the emulsion mixture of media in the transport container.

13. A self-sustaining fill level measurement system, limit level measurement system, or pressure measurement system, comprising:
first and second self-sustaining sensors according to claim 10 ,
wherein the first self-sustaining sensor has a different density than the second self-sustaining sensor.

Assignees

• Grieshaber Vega Kg

Inventors

• Welle Roland

Classifications

• G01F23/64

  of the free float type {without mechanical transmission elements} · CPC title

• G01L19/0627

  Protection against aggressive medium in general · CPC title

• G01F23/296

  Acoustic waves · CPC title

• G01F23/00

  Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm · CPC title

• G01F23/185 Primary

  for discrete levels · CPC title