Methods for improving production in gas phase polymerization
US-12152095-B2 · Nov 26, 2024 · US
US12371448B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12371448-B2 |
| Application number | US-202117800573-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 13, 2021 |
| Priority date | Apr 24, 2020 |
| Publication date | Jul 29, 2025 |
| Grant date | Jul 29, 2025 |
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The present invention relates to a compound according to formula 1: wherein: •each of R 1 to R 12 may individually be a moiety selected from hydrogen, an aryl moiety, an aryl moiety, a halogen, an alkyl or aryl moiety with halogen substituent(s), an alkoxy moiety, a siloxy moiety, or a nitrogen-containing moiety, wherein each R moiety may optionally form a ring structure with an adjacent R moiety; •each of A 1 and A 2 may individually be a moiety selected from: o an element of Group 16 of the periodic system; and o a moiety containing an element of Group 15 of the periodic system; preferably wherein A 1 and A 2 are selected from O or NR 13 , wherein R 13 is an alkyl, aryl or aralkyl moiety, preferably a substituted or unsubstituted phenyl moiety, preferably a p-tolyl moiety; •T is a divalent hydrocarbyl moiety; •D is a substituted element of Group 15 or Group 16 of the periodic system, preferably an N(R 14 ) 2 or OR 14 moiety, in which R 14 is selected to be an alkyl moiety, an aryl moiety, or an aralkyl moiety, preferably R 14 is a methyl moiety; •Y is an element selected from Group 15 of the periodic system, preferably N; •Mt is a transition metal, preferably selected from Group 3 or 4 of the periodic system, more preferably selected from Ti, Hf and Zr; •X is a sigma-bonded ligand, preferably selected from a halogen, an alkyl moiety, an aralkyl moiety, an alkoxy moiety, an aryloxy moiety, and a dialkylamine moiety; and Classification: General Business Use •n is the amount of X ligands bonded to X. Such compound allow for use in catalysts that result in high molecular weight polymers, display high catalyst activities and give excellent comonomer incorporation.
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The invention claimed is: 1. A compound according to formula 1: wherein: each of R 1 to R 12 is individually a moiety selected from hydrogen, an aryl moiety, an aryl moiety, a halogen, an alkyl or aryl moiety with halogen substituent(s), an alkoxy moiety, a siloxy moiety, or a nitrogen-containing moiety, wherein each R moiety may optionally form a ring structure with an adjacent R moiety; each of A 1 and A 2 is individually a moiety selected from: an element of Group 16 of the periodic system; and a moiety containing an element of Group 15 of the periodic system; T is a divalent hydrocarbyl moiety; D is a substituted element of Group 15 or Group 16 of the periodic system; Y is an element selected from Group 15 of the periodic system; Mt is a transition metal; X is a sigma-bonded ligand; and n is the amount of X ligands bonded to Mt. 2. The compound according to claim 1 , wherein each of R 1 and R 12 is individually selected to be a moiety selected from t-butyl, adamantyl, 9H-carbazole-9-yl, hydrogen, and phenyl. 3. The compound according to claim 1 , wherein R 1 and R 12 are the same or wherein R 1 and R 12 are different. 4. The compound according to claim 1 , wherein each of R 3 and R 10 is individually selected to be a moiety selected from hydrogen, t-butyl and methyl. 5. The compound according to claim 1 , wherein each of R 2 , R 4 , R 5 , R 6 , R 7 , R 8 , R 9 and R 11 is hydrogen. 6. The compound according to claim 1 , wherein T is selected from an ethylene moiety (—CH 2 —CH 2 —) and a n-propylene moiety (—CH 2 —CH 2 —CH 2 —). 7. The compound according to claim 1 , wherein Y is nitrogen. 8. The compound according to claim 1 , wherein: D is O(CH 3 ) or N(CH 3 ) 2 ; T is ethyl or n-propyl; Y is N; A 1 is O or N(p-tolyl); and A 2 is O or N(p-tolyl). 9. A catalyst system comprising a compound according to claim 1 . 10. The catalyst system according to claim 9 , further comprising an activator, wherein the activator is selected from an aluminoxane compound and a boron-based compound, optionally in the presence of an aluminium alkyl compound. 11. The catalyst system according to claim 10 , wherein the aluminoxane compound is selected from a methyl aluminoxane, an isobutyl aluminoxane, and a methyl-isobutyl aluminoxanes; or wherein the boron-based compound is selected from a tris(pentafluorophenyl) borane and a tetrakis(pentafluorophenyl) borate. 12. The catalyst system according to claim 9 , wherein the catalyst system comprises the compound carried on a support material, wherein the support material is selected from a polymeric support material, a clay material, a solid aluminoxanes, or an inorganic oxide. 13. A process for the polymerisation of olefins, comprising polymerizing olefins in the presence of a catalyst system according to claim 9 . 14. The process according to claim 13 , wherein the process is a homopolymerisation process of ethylene, a homopolymerisation process of propylene, a copolymerisation process of ethylene with a comonomer, or a copolymerisation process of propylene with a comonomer. 15. The process according to claim 13 , wherein the process is a gas-phase process, a solution process, or a slurry process. 16. The compound of claim 1 , wherein A 1 and A 2 are independently O or NR 13 , wherein R 13 is an alkyl, aryl or aralkyl moiety. 17. The compound of claim 1 , wherein D is an N(R 14 ) 2 or OR 14 moiety, in which R 14 is an alkyl moiety, an aryl moiety, or an aralkyl moiety.
Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond · CPC title
in combination with an organoaluminium compound · CPC title
Compounds containing elements of Groups 4 or 14 of the Periodic Table · CPC title
Polymerisation in gaseous state · CPC title
Polymerisation in solution (C08F2/32 takes precedence) · CPC title
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