Catalytic conversion of carbon dioxide

Patent metadata

Field	Value
Publication number	US-12371396-B2
Application number	US-202017642774-A
Country	US
Kind code	B2
Filing date	Sep 24, 2020
Priority date	Sep 30, 2019
Publication date	Jul 29, 2025
Grant date	Jul 29, 2025

Abstract

A system and method for converting carbon dioxide into products by contacting the carbon dioxide with catalyst in the presence of hydrogen in a reactor.

First claim

The invention claimed is:

1. A method of processing carbon dioxide, comprising:
contacting carbon dioxide with catalyst in presence of hydrogen in a reactor to convert carbon dioxide to acetic acid, carbon monoxide, ethane, and ethylene; discharging a product effluent from the reactor to a condenser heat exchanger, the product effluent comprising acetic acid, carbon monoxide, ethane, ethylene, and water, wherein the condenser comprises a condenser heat exchanger or a quench tower; and condensing the acetic acid and the water in the condenser,
wherein the catalyst comprises oxidative dehydrogenation (ODH) catalyst.

2. The method of claim 1 , comprising providing a feed to the reactor, the feed comprising the carbon dioxide and the hydrogen.

3. The method of claim 2 , comprising heating the feed upstream of the reactor.

4. The method of claim 3 , wherein heating the feed comprises heating the feed in a heat exchanger upstream of the reactor.

5. The method of claim 2 , wherein the feed comprises water, and wherein selectivity of conversion of carbon dioxide in the reactor favors acetic acid over carbon monoxide.

6. The method of claim 1 , comprising feeding water to the reactor, wherein selectivity of conversion of carbon dioxide in the reactor favors acetic acid over carbon monoxide, ethane, and ethylene.

7. The method of claim 1 , wherein selectivity of conversion of carbon dioxide in the reactor favors carbon monoxide over acetic acid, ethane, and ethylene in absence of feeding water to the reactor.

8. A method of processing carbon dioxide in reactor system, comprising:
contacting carbon dioxide with catalyst in presence of hydrogen in a reactor to convert carbon dioxide to acetic acid, carbon monoxide, ethane, and ethylene;
discharging an effluent from the reactor to a condenser, the effluent comprising acetic acid, carbon monoxide, ethane, ethylene, water, carbon dioxide, and hydrogen; and
condensing the acetic acid and the water in the condenser, wherein the condenser comprises a heat exchanger.

9. The method of claim 8 , comprising feeding water as steam to the reactor, wherein selectivity of conversion of carbon dioxide in the reactor favors acetic acid over carbon monoxide, ethane, and ethylene.

10. The method of claim 8 , comprising not feeding water to the reactor, wherein selectivity of conversion of carbon dioxide in the reactor favors carbon monoxide over acetic acid, ethane, and ethylene.

11. The method of claim 8 , comprising maintaining an operating temperature of the reactor at less than 400° C., wherein the catalyst comprises oxidative dehydrogenation (ODH) catalyst.

12. The method of claim 8 , wherein the reactor comprises a fixed-bed reactor having the catalyst in a fixed bed.

13. The method of claim 8 , wherein the catalyst comprises a mixed metal oxide having formula Mo a V b Te c Nb d Pd e O f , where a, b, c, d, e, and f subscripts are relative atomic amounts of elements Mo, V, Te, Nb, Pd, O, respectively, and when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, 0.00≤e≤0.10, and f is a number to satisfy at least the valence state of corresponding elements in the catalyst.

Assignees

• Nova Chemicals International Sa

Inventors

• Simanzhenkov Vasily
• Goodarznia Shahin
• Olayiwola Bolaji

Classifications

• C07C2527/057

  Selenium or tellurium; Compounds thereof · CPC title

• C07C2523/88

  Molybdenum · CPC title

• C07C2523/648

  Vanadium, niobium or tantalum · CPC title

• C07C1/12 Primary

  from carbon dioxide with hydrogen · CPC title

• B01J23/28

  Molybdenum · CPC title