Gas tank and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-12366327-B2
Application number	US-202318318077-A
Country	US
Kind code	B2
Filing date	May 16, 2023
Priority date	May 19, 2022
Publication date	Jul 22, 2025
Grant date	Jul 22, 2025

Abstract

A gas tank comprises: a liner including a cylindrical body part, and a dome part, provided at each opposite ends of the body part; and a reinforcing layer covering an outer periphery of the liner. The reinforcing layer includes: at least one first fiber layer including a first reinforced section provided on an outer periphery of the body part, the first reinforced section being formed by winding fibers in such a manner that the fibers are interlaced with each other; and at least one second fiber layer including a second reinforced section provided on the outer periphery of the body part, the second reinforced section being formed by winding fibers at an angle determined in advance relative to a center axis of the liner.

First claim

What is claimed is:

1. A gas tank comprising:
a liner including a cylindrical body part and a pair of dome parts, wherein each dome part is arranged at each of opposite ends of the body part; and
a reinforcing layer covering an outer periphery of the liner, wherein
the reinforcing layer includes:
at least one first fiber layer including a first reinforced section provided on an outer periphery of the body part, the first reinforced section being formed by performing braid winding, the braid winding including winding fibers in such a manner that the fibers are interlaced with each other; and
at least one second fiber layer including a second reinforced section provided on the outer periphery of the body part, the second reinforced section being formed by performing helical winding, the helical winding including winding fibers at a predetermined angle relative to a center axis of the liner,
an outermost layer of the reinforcing layer is one of the at least one first fiber layers,
an innermost layer of the reinforcing layer is one of the at least one first fiber layers,
each of the first fiber layer includes the first reinforced section on the outer periphery of the body part and on the outer periphery of each dome part,
each of the second fiber layer includes the second reinforced section on the outer periphery of the body part and the first reinforced section on the outer periphery of each dome part, and
the reinforcing layer includes:
a first continuously stacked section with a plurality of the first fiber layers stacked continuously; and
a second continuously stacked section with a plurality of the second fiber layers stacked continuously.

2. The gas tank according to claim 1 , wherein
the reinforcing layer includes an alternately stacked section with the first fiber layer and the second fiber layer stacked alternately.

3. The gas tank according to claim 1 , wherein
the first continuously stacked section is arranged on an inner layer side relative to the second continuously stacked section in the reinforcing layer.

4. The gas tank according to claim 1 , wherein
a total value of the thicknesses of the second fiber layers is equal to or less than five millimeters.

5. The gas tank according to claim 1 , wherein
the number of the first fiber layers is larger than that of the second fiber layers.

6. A gas tank comprising:
a liner including a cylindrical body part and a pair of dome parts, wherein each dome part is arranged at each of opposite ends of the body part; and
a reinforcing layer covering an outer periphery of the liner, wherein
the reinforcing layer includes:
at least one first fiber layer including a first reinforced section provided on an outer periphery of the body part, the first reinforced section being formed by performing braid winding, the braid winding including winding fibers in such a manner that the fibers are interlaced with each other; and
at least one second fiber layer including a second reinforced section provided on the outer periphery of the body part, the second reinforced section being formed by performing helical winding, the helical winding including winding fibers at a predetermined angle relative to a center axis of the liner wherein
an outermost layer of the reinforcing layer is one of the at least one first fiber layers, an innermost layer of the reinforcing layer is one of the at least one first fiber layers,
each of the first fiber layer includes the first reinforced section on the outer periphery of the body part and on the outer periphery of each dome part,
each of the second fiber layer includes the second reinforced section on the outer periphery of the body part and the first reinforced section on the outer periphery of each dome part, and
the number of the first fiber layers incorporated in an intermediate position of the reinforcing layer and on an inner layer side relative to the intermediate position is greater than that of the first fiber layers incorporated on an outer layer side relative to the intermediate position.

7. A method of manufacturing a gas tank comprising:
preparing a liner including a cylindrical body part and a pair of dome parts, wherein each dome part is arranged at each of opposite ends of the body part; and
forming a base including a fiber layer provided on an outer periphery of the liner, wherein
the step of forming the base includes:
forming at least one first fiber layer, including a first reinforced section provided on an outer periphery of the body part, the first reinforced section being formed by performing braid winding, the braid winding including winding fibers in such a manner that the fibers are interlaced with each other; and
forming at least one second fiber layer including a second reinforced section provided on the outer periphery of the body part, the second reinforced section being formed by performing helical winding, the helical winding including winding fibers at a predetermined angle relative to a center axis of the liner,
an outermost layer of the reinforcing layer is one of the at least one first fiber layers,
an innermost layer of the reinforcing layer is one of the at least one first fiber layers,
each of the first fiber layer includes the first reinforced section on the outer periphery of the body part and on the outer periphery of each dome part,
each of the second fiber layer includes the second reinforced section on the outer periphery of the body part and the first reinforced section on the outer periphery of each dome part, and
the reinforcing layer includes:
a first continuously stacked section with a plurality of the first fiber layers stacked continuously; and
a second continuously stacked section with a plurality of the second fiber layers stacked continuously.

8. The method of manufacturing the gas tank according to claim 7 , further comprising:
placing the formed base inside a mold and closing the mold; and
filling the closed mold with a resin material to impregnate the resin material into the fiber layer of the base.

9. A method of manufacturing a gas tank comprising:
preparing a liner including a cylindrical body part and a pair of dome parts, wherein each dome part is arranged at each of opposite ends of the body part; and
forming a base including a fiber layer provided on an outer periphery of the liner, wherein the step of forming the base includes:
forming at least one first fiber layer, including a first reinforced section provided on an outer periphery of the body part, the first reinforced section being formed by performing braid winding, the braid winding including winding fibers in such a manner that the fibers are interlaced with each other; and
forming at least one second fiber layer including a second reinforced section provided on the outer periphery of the body part, the second reinforced section being formed by performing helical winding, the helical winding including winding fibers at a predetermined angle relative to a center axis of the liner,
an outermost layer of the reinforcing layer is one of the at least one first fiber layers,
an innermost layer of the reinforcing layer is one of the at least one first fiber layers, and
the number of the first fiber layers incorporated in an intermediate position of the reinforcing layer and on an inner layer side relative to the intermediate position is greater than that of the first fiber layers incorporated on an outer layer side relative to the intermediate position.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kai yuki
• Sawai Osamu

Classifications

• F17C2209/2154

  Winding · CPC title

• F17C2270/0168

  by vehicles · CPC title

• F17C2270/0184

  Fuel cells · CPC title

• F17C2221/012

  Hydrogen · CPC title

• F17C2203/0624

  with four or more layers · CPC title