Leading edge protection for a wind turbine blade

Patent metadata

Field	Value
Publication number	US-12366226-B2
Application number	US-202118019686-A
Country	US
Kind code	B2
Filing date	Aug 5, 2021
Priority date	Aug 5, 2020
Publication date	Jul 22, 2025
Grant date	Jul 22, 2025

Abstract

Disclosed is a wind turbine blade extending from a root end to a tip end, the wind turbine blade comprising a root region, and an airfoil region comprising the tip, a pressure side, a suction side and a chord extending between a leading edge and a trailing edge. The wind turbine blade comprises a leading edge protection element at the leading edge of the wind turbine blade. The leading edge protection element extends in a longitudinal direction between an outboard end and an inboard end and comprises a first section extending from the outboard end to a first section position, wherein the first section is made of a first erosion protection material having a first erosion resistance, and a second section extending from the first section position to a second section position, wherein the second section is made of a second erosion protective material having a second erosion resistance. The first erosion resistance is larger than the second erosion resistance.

First claim

The invention claimed is:

1. A wind turbine blade extending from a root end to a tip end, the wind turbine blade comprising a root region, and an airfoil region comprising the tip, a pressure side, a suction side and a chord extending between a leading edge and a trailing edge,
the wind turbine blade comprising a blade shell made of a composite material comprising fibre-reinforcement material embedded in a polymer material,
the wind turbine blade further comprising a leading edge protection element at the leading edge of the wind turbine blade, the leading edge protection element extending in a longitudinal direction between an outboard end and an inboard end and comprising:
a first section extending from the outboard end to a first section position, wherein the first section is made of a first erosion protection material having a first erosion resistance, wherein the first erosion protection material comprises one or more of a nickel-based alloy or titanium;
a second section extending from the first section position to a second section position, wherein the second section is made of a second erosion protective material having a second erosion resistance, wherein the second erosion protection material comprises a polymer material comprising one or more of thermoplastic polyurethanes, UHMWPE, PEEK, polycarbonate or ABS; and
a third section extending from the second section position to the inboard end, wherein the third section is made of a third erosion protection material having a third erosion resistance, and wherein the first erosion resistance and the second erosion resistance are larger than the third erosion resistance, wherein the third erosion protection material comprises one or more of:
a paint system material comprising conventional 2-component aliphatic polyurethane or 2-component epoxy; or
a gelcoat material comprising epoxy, polyester or polyurethane,

wherein the first erosion resistance is larger than the second erosion resistance,
wherein the leading edge protection element is distinct from the composite material of the blade shell, and
wherein a length of the first section measured between the outboard end and the first section position is between 1-15% of a blade length of the wind turbine blade.

2. The wind turbine blade according to claim 1 , wherein the leading edge protection element is embedded in the blade shell of the leading edge of the wind turbine blade.

3. The wind turbine blade according to claim 1 , wherein the leading edge protection element is attached to an outer surface of the blade shell of the leading edge of the wind turbine blade.

4. The wind turbine blade according to claim 1 , wherein a length of the leading edge protection element measured between the outboard end to the inboard end is at least 30% of the blade length of the wind turbine blade.

5. A method for protecting a leading edge of a wind turbine blade, the method comprising:
providing the wind turbine blade, wherein the wind turbine blade extends from a root end to a tip end, and comprising a root region, and an airfoil region comprising the tip, a pressure side, a suction side and a chord extending between the leading edge and a trailing edge, and wherein the wind turbine blade comprises a blade shell made of a composite material comprising fibre-reinforcement material embedded in a polymer material,
providing a leading edge protection element at the leading edge of the wind turbine blade, the leading edge protection element extending in a longitudinal direction between an outboard end and an inboard end and comprising:
a first section extending from the outboard end to a first section position, wherein the first section is made of a first erosion protection material having a first erosion resistance, wherein the first erosion protection material comprises one or more of a nickel-based alloy or titanium;
a second section extending from the first section position to a second section position, wherein the second section is made of a second erosion protective material having a second erosion resistance, wherein the second erosion protection material comprises a polymer material comprising one or more of thermoplastic polyurethanes, UHMWPE, PEEK, polycarbonate or ABS; and
a third section extending from the second section position to the inboard end, wherein the third section is made of a third erosion protection material having a third erosion resistance, and wherein the first erosion resistance and the second erosion resistance are larger than the third erosion resistance, wherein the third erosion protection material comprises one or more of:
a paint system material comprising conventional 2-component aliphatic polyurethane or 2-component epoxy; or
a gelcoat material comprising epoxy, polyester or polyurethane,

wherein the first erosion resistance is larger than the second erosion resistance, and
wherein the leading edge protection element is distinct from the composite material of the blade shell, and

attaching the leading edge protection element to at least part of the leading edge of the wind turbine blade,
wherein a length of the first section measured between the outboard end and the first section position is between 1-15% of a blade length of the wind turbine blade.

6. A wind turbine blade extending from a root end to a tip end, the wind turbine blade comprising a root region, and an airfoil region comprising the tip, a pressure side, a suction side and a chord extending between a leading edge and a trailing edge,
the wind turbine blade comprising a blade shell made of a composite material comprising fibre-reinforcement material embedded in a polymer material,
the wind turbine blade further comprising a leading edge protection element at the leading edge of the wind turbine blade, the leading edge protection element extending in a longitudinal direction between an outboard end and an inboard end and comprising:
a first section extending from the outboard end to a first section position, wherein the first section is made of a first erosion protection material having a first erosion resistance, wherein the first erosion protection material comprises one or more of a nickel-based alloy or titanium;
a second section extending from the first section position to a second section position, wherein the second section is made of a second erosion protective material having a second erosion resistance, wherein the second erosion protection material comprises a polymer material comprising one or more of thermoplastic polyurethanes, UHMWPE, PEEK, polycarbonate or ABS; and
a third section extending from the second section position to the inboard end, wherein the third section is made of a third erosion protection material having a third erosion resistance, and wherein the first erosion resistance and the second erosion resistance are larger than the third erosion resistance, wherein the third erosion protection material comprises one or more of:
a paint system material comprising conventional 2-component aliphatic polyurethane or 2-component epoxy; or
a gelcoat material comprising epoxy, polyester or polyurethane,

wherein the first erosion resistance is larger than the second erosion resistance,
wherein the leading edge protection element is distinct from the composite material of the blade shell, and
wherein a length of the second section measured between the first section position and the second section position is between 15-25% of a blade length of the wind turbine blade.

7. The wind turbine blade according to claim 6 , wherein the leading edge protection element is embedded in the blade shell of the leading edge of the wind turbine blade.

8. The wind turbine blade according to claim 6 , wherein the leading edge protection elemen

Assignees

• Blade Dynamics Ltd
• Lm Wind Power As

Inventors

• Mukherjee Manish
• Haag Michael

Classifications

• F03D80/50

  Maintenance or repair · CPC title

• F03D1/0688

  of the leading edge region, e.g. reinforcements · CPC title

• F05B2280/6011

  Coating · CPC title

• F05B2280/6003

  Composites; e.g. fibre-reinforced · CPC title

• F05B2240/303

  Details of the leading edge · CPC title