High-performance current-limited pyrotechnic initiator drive circuits
US-2019190510-A1 · Jun 20, 2019 · US
US12366144B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12366144-B2 |
| Application number | US-202017778390-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 21, 2020 |
| Priority date | Nov 21, 2019 |
| Publication date | Jul 22, 2025 |
| Grant date | Jul 22, 2025 |
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A method and apparatus for electrically detecting the presence of an initiator in a downhole tool.
Opening claim text (preview).
What is claimed: 1. An apparatus for detecting current through an initiator in a perforating gun string comprising: an initiator coupled to an electrical source; an initiator voltage isolation switch in series with the initiator and a common ground; a current limiter in series with the initiator; a current detection circuit in series with the current limiter and is grounded to the common ground, wherein the initiator voltage isolation switch is electrically parallel with the series of the current limiter and the current detection circuit; a microcontroller configured to receive and analyze the current detection data from the current detection circuit to determine the status of the initiator; a Zener diode connected to the current detection circuit to provide overvoltage protection, wherein the initiator voltage isolation switch is a transistor, which is controlled by a surface command signal to selectively isolate or connect the initiator to the electrical source. 2. The apparatus of claim 1 , wherein the initiator detonates a perforating gun. 3. The apparatus of claim 1 , wherein the current limiter further comprises a plurality of resistors in series. 4. The apparatus of claim 1 , wherein the current detection circuit further comprises a resistor in parallel with the Zener diode, wherein the current measured across the resistor is sent to the surface for analysis. 5. The apparatus of claim 1 , wherein the current detection circuit further comprises a plurality of resistors in series. 6. The apparatus of claim 1 , wherein the current limiter is configured to allow only a predefined range of current that is lower than the initiator's no-fire current, ensuring safe operation during detection. 7. An apparatus for detecting an open circuit initiator in a perforating gun string comprising: an initiator, wherein the initiator is coupled to a current limiter; a voltage isolation device, wherein the voltage isolation device isolates the initiator from a power source and is in parallel with the current limiter; a current detection device coupled to the aforementioned current limiter, wherein the current detection device detects the current across the initiator and determines whether the initiator is an open-circuit or a closed circuit; a Zener diode connected in parallel with the current detection device to protect the circuit from voltage spikes during operation; and a secondary current limiter in parallel with the voltage isolation device, providing redundant current limiting protection for the initiator during detection operations. 8. The apparatus of claim 7 , wherein the switch, upon receiving a signal from an operator at a surface location, detects the current through the initiator and transmits the detection back to the operator. 9. The apparatus of claim 7 , wherein the current supplied to the initiator by the current limiter is less than the current necessary to initiate the initiator. 10. The apparatus of claim 7 , further comprising a switch, wherein the switch is capable of initiating the initiator. 11. The apparatus of claim 7 , wherein the current limiter is a plurality of resistors in series. 12. The apparatus of claim 7 , wherein the current detection device is a resistor in parallel with a digital input. 13. The apparatus of claim 7 , wherein the current detection device includes an analog-to-digital converter (ADC) for precise measurement of the current flowing through the initiator. 14. The apparatus of claim 7 , further comprising an indicator light or display module, which provides a visual signal indicating the open-circuit or closed-circuit status of the initiator. 15. The apparatus of claim 7 , wherein the voltage isolation device is a diode configured to prevent reverse current flow through the initiator, enhancing circuit safety.
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