Method and plant for the production of ammonia with renewable energy

Patent metadata

Field	Value
Publication number	US-12365595-B2
Application number	US-202318729381-A
Country	US
Kind code	B2
Filing date	Sep 12, 2023
Priority date	Sep 12, 2022
Publication date	Jul 22, 2025
Grant date	Jul 22, 2025

Abstract

The disclosure pertains to a plant for the production of ammonia. The ammonia is produced from hydrogen obtained by electrolysis of water. The electrolysis is powered by a renewable source of energy, complemented with power obtained from the plant during periods of low or no availability of the renewable energy. To this end, the plant is configured such that it can be operated in a charge configuration (obtaining and storing power) and a discharge configuration (employing said power).

First claim

The invention claimed is:

1. A plant for the production of ammonia, said plant comprising:
(a) a catalytic reactor having a nitrogen inlet for a nitrogen feed, a hydrogen inlet for a hydrogen feed, and an ammonia outlet for produced ammonia;
(b) an electrolysis unit having a water inlet for a water feed, an oxygen outlet for oxygen, and a hydrogen outlet for hydrogen, said hydrogen outlet being in fluid communication with the hydrogen inlet of the reactor;
(c) a nitrogen providing unit having at least one air inlet for an air stream, an oxygen outlet for an oxygen enriched stream, and a nitrogen outlet for a nitrogen stream; said nitrogen outlet being in fluid communication with the nitrogen inlet of the reactor;
(d) a low pressure air compression and adsorber section, having an air inlet for an external air feed and an air outlet for LP compressed air, said air outlet being optionally in fluid communication with an air inlet of the nitrogen providing unit and being in switchable fluid communication with either an air liquefaction section, or a high pressure air compression unit having an outlet for compressed air in fluid communication with the air liquefaction section, said air liquefaction section comprising a turboexpander configured to drive a generator to provide a first energy source;
(e) a liquid air storage having a liquid air inlet for liquid air obtained from the air liquefaction section, a closable outlet for liquid air in fluid connection with the nitrogen providing unit, and a closable outlet for liquid air in fluid connection with a generator section configured to provide a second energy source and an expanded air stream;
(f) an electrical control unit configured to power the plant;
wherein the plant has a power connection with a renewable energy source and with the first and second energy sources, and wherein the electrical control unit is configured to be switchable between the renewable energy source and the first and second energy sources, including combinations thereof.

2. The plant according to claim 1 , further comprising:
(g) a heat storage unit which is configured to receive heat from a heat producing unit selected from the group consisting of the catalytic reactor, the low pressure air compression and adsorber section, the high pressure air compression unit, and combinations thereof, said heat storage unit being configured to provide heat to the generator section.

3. The plant according to claim 1 , wherein the renewable energy source is selected from the group consisting of solar energy, wind energy, hydro energy, tidal energy, geothermal energy, biomass energy, and combinations thereof.

4. The plant according to claim 3 , wherein the renewable energy source is solar energy, wind energy, or a combination thereof.

5. The plant according to claim 4 , wherein the renewable energy is exclusively solar energy.

6. The plant according to claim 5 , wherein the air outlet for LP compressed air is in fluid communication with an air inlet of the nitrogen providing unit.

7. The plant according to claim 1 , wherein the generator section has an air outlet in fluid connection with an air inlet of the nitrogen providing unit.

8. A process for the production of ammonia, the process being conducted in a plant according to claim 1 , comprising the steps of:
(i) obtaining at least part of the nitrogen from the nitrogen providing unit;
(ii) obtaining at least part of the hydrogen from the electrolysis unit;
(iii) reacting the nitrogen and the hydrogen in the catalytic reactor under ammonia-forming conditions;

the process comprising operating the plant in a charging mode, said charging mode comprising compressing air in the low pressure air compression and adsorber section to provide LP compressed air; compressing the LP compressed air in the high pressure air compression unit to provide HP compressed air, subjecting the HP compressed air to expansion and liquefaction in the turboexpander so as to obtain liquefied air; storing the liquefied air in the liquid air storage;
feeding air from the liquid air storage and/or feeding air from the low pressure air compression and adsorber section to the nitrogen providing unit;
wherein the process comprises operating the electrolysis unit with energy from the renewable energy source to provide the hydrogen.

9. The process according to claim 8 , comprising storing heat from compressing air in the low pressure air compression and adsorber section and from reacting the nitrogen and hydrogen in the catalytic reactor, in a heat storage unit.

10. A process for the production of ammonia, the process being conducted in a plant as described in claim 1 , comprising the steps of:
(i) obtaining at least part of the nitrogen from the nitrogen providing unit;
(ii) obtaining at least part of the hydrogen from the electrolysis unit;
(iii) reacting the nitrogen and the hydrogen in the catalytic reactor under ammonia-forming conditions;

the process comprising operating the plant in a discharging mode, said discharging mode comprising compressing air in the low pressure air compression and adsorber section to provide LP compressed air; sending the LP compressed air to the air liquefaction section; subjecting the LP compressed air to expansion and liquefaction in the turboexpander so as to obtain liquefied air; said turboexpander providing a first energy source; storing the liquefied air in the liquid air storage; feeding air from the liquid air storage to the generator section, thereby expanding the air so as to provide a second energy source and expanded air, feeding the nitrogen providing unit with air from either or both of the liquid air storage and the expanded air, wherein the process comprises adapting the operating rate of the nitrogen providing unit, the electrolysis unit, and the catalytic reactor to in accordance with the amount of air available for the nitrogen providing unit, and operating the control unit so as to power the process by the first and second energy sources.

11. The process according to claim 10 , comprising using heat from a heat storage unit which is configured to receive heat from a heat producing unit selected from the group consisting of the catalytic reactor, the low pressure air compression and adsorber section, the high pressure air compression unit, and combinations thereof, the process comprising using heat from said heat storage unit to heat the air in the generator section.

12. A method of modifying a pre-existing plant for the production of ammonia, said pre-existing plant comprising:
a catalytic reactor having a nitrogen inlet for a nitrogen feed, a hydrogen inlet for a hydrogen feed, and an ammonia outlet for produced ammonia;
a hydrogen providing section having a hydrogen outlet for hydrogen, said hydrogen outlet being in fluid communication with the hydrogen inlet of the reactor;
a nitrogen providing unit having at least one air inlet for an air stream, an oxygen outlet for an oxygen enriched stream, and a nitrogen outlet for a nitrogen stream; said nitrogen outlet being in fluid communication with the nitrogen inlet of the reactor;
an electrical control unit configured to power the plant;

the method comprising adding to the pre-existing plant:
an electrolysis unit having a water inlet for a water feed, an oxygen outlet for oxygen, and a hydrogen outlet for hydrogen, said hydrogen outlet being in fluid communication with the hydrogen inlet of the reactor;
a low pressure air compression and adsorber section, having an air inlet for an external air feed and an air outlet for LP compressed air, said air outlet being optionally in fluid communication with an air

Assignees

• Stamicarbon

Inventors

• Dobree Joey
• Patel Mahal
• Mazzara Paolo

Classifications

• F25J2260/42

  Integration in an installation using nitrogen, e.g. as utility gas, for inerting or purging purposes in IGCC, POX, GTL, PSA, float glass forming, incineration processes, for heat recovery or for enhanced oil recovery · CPC title

• F01D15/10

  Adaptations for driving, or combinations with, electric generators · CPC title

• C25B1/04

  by electrolysis of water · CPC title

• Y02P20/133

  Renewable energy sources, e.g. sunlight · CPC title

• F25J2235/02

  using a pump in general or hydrostatic pressure increase · CPC title