Method for producing recycled pulp fibers, and recycled pulp fibers

Patent metadata

Field	Value
Publication number	US-12364629-B2
Application number	US-202318460231-A
Country	US
Kind code	B2
Filing date	Sep 1, 2023
Priority date	Jun 28, 2017
Publication date	Jul 22, 2025
Grant date	Jul 22, 2025

Abstract

The purpose of the present invention is to provide a method for producing recycled pulp fibers such that articles using the recycled pulp fibers can easily achieve a uniform whiteness and users are not prone to feel psychological resistance to articles using the recycled pulp fibers. This method is described below. The method is characterized by involving: a step for supplying, from a mixed solution supply port ( 32 ) to a treatment tank ( 31 ), a mixed solution ( 51 ) which contains superabsorbent polymers and pulp fibers derived from multiple types of used sanitary products; a step for supplying an ozone-containing gas ( 53 ) from an ozone-containing gas supply port ( 43 ) to a treatment solution ( 52 ) inside of the treatment tank ( 31 ); a step in which, by raising the ozone-containing gas ( 53 ) while lowering the superabsorbent polymers and pulp fibers in the treatment tank ( 31 ), the ozone-containing gas ( 53 ) is brought into contact with the superabsorbent polymers and the pulp fibers, and the pulp fibers are bleached to form recycled pulp fibers; and a step for discharging the treatment solution ( 52 ) from a treatment solution discharge port ( 33 ), wherein the recycled pulp fibers have a 0 - 10 ΔYI with respect to a standard white plate.

First claim

What is claimed is:

1. Recycled pulp fibers which derive from used hygiene products that include pulp fibers and super absorbent polymers, wherein the super absorbent polymers have been exposed to an ozone treatment sufficient to oxidatively decompose the superabsorbent polymers into components with lower molecular weight to produce recycled pulp fibers that have a ΔYI of 0 to 10 with respect to a standard white board and an ash content ratio of 0.65 mass % or less.

2. The recycled pulp fibers according to claim 1 , wherein the recycled pulp fibers have a water contact angle of 20° or less.

3. The recycled pulp fibers according to claim 1 , wherein the recycled pulp fibers have a lignin content ratio of 0.1 mass % or less.

4. The recycled pulp fibers according to claim 1 , wherein the recycled pulp fibers have a beating degree reduction speed of 300 mL/h or more.

5. Tissue, nonwoven fabric, a hygiene product, cardboard, or paper, manufactured by using the recycled pulp fibers according to claim 1 .

Assignees

• Unicharm Corp

Inventors

• Konishi Takayoshi
• Hiraoka Toshio
• Kurita Noritomo

Classifications

• B09B5/00

  Operations not covered by a single other subclass or by a single other group in this subclass · CPC title

• B09B3/00

  Destroying solid waste or transforming solid waste into something useful or harmless · CPC title

• B09B3/70

  Chemical treatment, e.g. pH adjustment or oxidation (involving an extraction step B09B3/80) · CPC title

• D21C5/022

  Chemicals therefor · CPC title

• A61F2013/53908

  with adhesive · CPC title