Polyamide 5X staple fiber

Patent metadata

Field	Value
Publication number	US-12359351-B2
Application number	US-202017783952-A
Country	US
Kind code	B2
Filing date	Jan 15, 2020
Priority date	Jan 15, 2020
Publication date	Jul 15, 2025
Grant date	Jul 15, 2025

Abstract

The present disclosure provides a polyamide 5× staple fiber, a preparation method and use thereof. The polyamide 5× staple fiber has a denier of 8.0-30.0D, a breaking strength of 2.0-6.0 cN/dtex, and an elongation at break of 30-100%. The polyamide 5× staple fiber has good mechanical properties and softness, and a blended wool yarn for manufacturing carpets with good mechanical properties, dyeability, and wear resistance can be obtained by using the polyamide 5× staple fiber.

First claim

The invention claimed is:

1. A polyamide 5× staple fiber, wherein the polyamide 5× staple fiber has a denier of 8.0-30.0D, a breaking strength of 3.5-6.0 cN/dtex, an elongation at break of 62.8%-100%, a dry heat shrinkage of 3.0%-7.9% and an initial modulus of 20-42.3 cN/dtex.

2. The polyamide 5× staple fiber according to claim 1 , wherein the polyamide 5× staple fiber comprises at least one of polyamide 56 staple fiber, polyamide 510 staple fiber and polyamide 512 staple fiber.

3. The polyamide 5× staple fiber according to claim 2 , wherein the polyamide 5× staple fiber is derived from the product obtained by polymerization of 1,5-pentamethylenediamine and dibasic acid, followed by hot-melting and spinning.

4. The polyamide 5× staple fiber according to claim 2 , wherein the polyamide 5× staple fiber is derived from the product obtained by polymerization of 1,5-pentamethylenediamine and dibasic acid, followed by hot-melting and spinning.

5. A method of preparing the polyamide 5× staple fiber according to claim 1 , wherein, comprising:
1) after being ejected through a plurality of spinneret orifices of a spinneret in a spinning manifold, sequentially subjecting a polyamide 5× melt to cooling and pre-spinning treatment to obtain an undrawn yarn;
2) post-processing the undrawn yarn to obtain a polyamide 5× staple fiber;
wherein the number of the spinneret orifices ranges from 100 to 500f and a diameter of the spinneret orifices is 1.02-1.50 mm.

6. A method according to claim 5 , wherein a pre-spinning speed of a pre-spinning treatment is 100-480 m/min; and/or,
a cooling is performed by using a ring blower, and a wind temperature of the ring blower is 15-32° C., and/or, a wind speed of the ring blower is 0.2-1.0m/s.

7. A blended wool yarn, comprising 5-50 parts by weight of the polyamide 5× staple fiber according to claims 1 , and 50-95 parts by weight of wool.

8. The blended wool yarn according to claim 7 , wherein,
when the blended wool yarn is a carded wool yarn, said carded wool yarn has a hank strength F1, and F1≥60N/5m; and/or,
when the blended wool yarn is a semi-worsted yarn, said semi-worsted yarn has a hank strength F2, and F2≥200N/5m; and/or,
a dye uptake of an acid dye of the blended wool yarn for one-bath dyeing is a, and a≥90%; and/or,
a K/S value of the acid dye of the blended wool yarn for the one-bath dyeing is b, and b≥10; and/or,
a dye-leveling value of the acid dye of the blended wool yarn for one-bath dyeing is S, and S≤0.2; and/or,
color fastness to dry rubbing of the blended wool yarn is c1, and c1≥3, and the color fastness to wet rubbing of the blended wool yarn is c2, and c≥3; and/or,
color change fastness of the acid dye of the blended wool yarn for one-bath dyeing and soaping is d1, and d1≥ grade 4, and staining fastness of the acid dye of the blended wool yarn for one-bath dyeing and soaping is d2, and d2≥ grade 3.

9. A method for preparing the blended wool yarn according to claim 7 , comprising: mixing the polyamide 5× staple fiber with the wool, and sequentially subjecting the polyamide 5× staple fiber and the wool to carding, fine spinning, post-processing, and spinning, to obtain the blended wool yarn that comprises 5-50 parts by weight of the polyamide 5× staple fiber and 50-95 parts by weight of the wool.

10. A method for preparing the blended wool yarn according to claim 8 , comprising: mixing the polyamide 5× staple fiber with the wool, and sequentially subjecting the polyamide 5× staple fiber with the wool to carding, fine spinning, post-processing, and spinning, to obtain the blended wool yarn that comprises 5-50 parts by weight of the polyamide 5× staple fiber and 50-95 parts by weight of the wool.

Assignees

• Cathay Biotech Inc
• Cibt America Inc
• Cathay Jinxiang Biomaterial Co Ltd

Inventors

• Sun Chaoxu
• Xu Xiaochen
• Liu Xiucai

Classifications

• D10B2331/02

  polyamides (D10B2331/08 takes precedence) · CPC title

• D10B2211/02

  Wool · CPC title

• D02G3/445

  Yarns or threads for use in floor fabrics (floor fabrics A47G27/00; floor coverings on textile basis D06N7/0005) · CPC title

• D01F6/60 Primary

  from polyamides (from polyamino acids or polypeptides D01F6/68) · CPC title

• D01D5/26

  Formation of staple fibres (by flash-spinning D01D5/11) · CPC title