Method for producing a polyester film

Patent metadata

Field	Value
Publication number	US-12358200-B2
Application number	US-202318324120-A
Country	US
Kind code	B2
Filing date	May 25, 2023
Priority date	Aug 20, 2019
Publication date	Jul 15, 2025
Grant date	Jul 15, 2025

Abstract

A method for producing a polyester film is provided. The method includes a resin alloy master batch preparation step and a film forming step. The resin alloy master batch preparation step includes melting and kneading a high temperature resistant resin material and a polyester resin material with a twin-screw granulator, and then forming a plurality of resin alloy master batches. In the resin alloy master batch preparation step, a twin-screw temperature of the twin-screw granulator is between 250° C. and 320° C., and a twin-screw rotation speed of the twin-screw granulator is between 300 rpm and 800 rpm. The film forming step includes melting and extruding the resin alloy master batches with to form a polyester film. The polyester film includes a heat resistant layer formed of the plurality of resin alloy master batches so that the heat resistant layer includes the high temperature resistant resin material and the polyester resin material.

First claim

What is claimed is:

1. A method for producing a polyester film, comprising:
implementing a resin alloy master batch preparation step, including: melting and kneading a high temperature resistant resin material and a polyester resin material with a twin-screw granulator, and then forming a plurality of resin alloy master batches: wherein the high temperature resistant resin material is at least one material selected from the group consisting of poly-ether-imide (PEI), poly-sulfone (PSU), liquid-crystal-polymer (LCP), poly-ether-ether-keton (PEEK), and poly-amide-imide (PAI); wherein in the resin alloy master batch preparation step, a twin-screw temperature of the twin-screw granulator is between 280° C. and 300° C., and a twin-screw rotation speed of the twin-screw granulator is between 400 rpm and 600 rpm, so that in the plurality of resin alloy master batches, the high temperature resistant resin material is dispersed in the polyester resin material with an average particle size ranging from 50 nm to 200 nm; and
implementing a film forming step, including: melting and extruding the plurality of resin alloy master batches with a film extruder to form a polyester film; wherein the polyester film includes a heat resistant layer, and the heat resistant layer is formed of the plurality of resin alloy master batches so that the heat resistant layer includes the high temperature resistant resin material and the polyester resin material.

2. The method for producing the polyester film according to claim 1 , wherein the high temperature resistant resin material is a crystalline resin material, a semi-crystalline resin material, or an amorphous resin material, and the high temperature resistant resin material has a glass transition temperature, a melting point, or a heat distortion temperature between 180° C. and 400° C.

3. The method for producing the polyester film according to claim 1 , wherein the film forming step further includes: co-extruding the plurality of resin alloy master batches and another polyester resin material with the film extruder, so that the polyester film includes the heat resistant layer and a polyester resin base layer; wherein the heat resistant layer is formed on a side surface of the polyester resin base layer.

4. The method for producing the polyester film according to claim 3 , wherein the film forming step further includes: forming another heat resistant layer on another side surface of the polyester resin base layer, so that the polyester resin base layer is sandwiched between the heat resistant layer and the another heat resistant layer; wherein the another heat resistant layer also includes the high temperature resistant resin material and the polyester resin material.

5. The method for producing the polyester film according to claim 4 , wherein a content range of the high temperature resistant resin material in the heat resistant layer is between 10 wt % and 80 wt %, and a content range of the polyester resin material in the heat resistant layer is between 20 wt % and 90 wt %.

Assignees

• Nan Ya Plastics Corp

Inventors

• Yang Wen-Cheng
• Liao Te-Chao
• Chen hao-sheng
• Lin Chien-Chih

Classifications

• B32B2307/306

  Resistant to heat · CPC title

• B32B2250/03

  3 layers · CPC title

• B32B2250/02

  2 layers · CPC title

• B32B27/36

  comprising polyesters · CPC title

• B32B27/20

  using fillers, pigments, thixotroping agents · CPC title