Method and device for cutting electrode foils

Patent metadata

Field	Value
Publication number	US-12358176-B2
Application number	US-202217865689-A
Country	US
Kind code	B2
Filing date	Jul 15, 2022
Priority date	Jul 16, 2021
Publication date	Jul 15, 2025
Grant date	Jul 15, 2025

Abstract

A method for cutting electrode foils and a device for cutting electrode foils that are intended for use in a battery cell are proposed. The cutting device
comprises a cutting tool, a vibration device for exciting at least the cutting tool to vibration, and a particle feed line for feeding at least particles. The cutting tool can be arranged above the electrode foil with a separation from a surface of the electrode foil, and the electrode foil can be cut at least as a result of the vibrations of the cutting tool that are transmitted to at least one particle.

First claim

The invention claimed is:

1. A method for cutting electrode foils that are intended for use in a battery cell, wherein the method is carried out with a cutting device that comprises a cutting tool, a vibration device, and a particle feed line, and comprises the following steps:
a) providing an electrode foil with a surface;
b) arranging the cutting tool over the electrode foil with a separation from the surface;
c) introducing particles from the particle feed line into the cutting device;
d) exciting the cutting tool to vibration by means of the vibration device; and
e) applying the vibrations of the cutting tool to the electrode foil via at least one particle that is interposed between the cutting tool and the electrode foil, whereby the electrode foil is cut.

2. The method as set forth in claim 1 , wherein the step of exciting the cutting tool to vibration by means of the vibration device comprises arranging the cutting tool on an ultrasonic horn and exciting the ultrasomic horn by the vibration device.

3. The method as set forth in claim 1 , further comprising coupling an outlet of the particle feed line to the cutting tool.

4. The method as set forth in claim 1 , further comprising
arranging an enclosure of the cutting device on the surface before step c); and
introducing the particles into the enclosure in step c).

5. The method as set forth in claim 4 , further comprising providing the enclosure with at least one end face of the enclosure which contacts the surface and is elastically deformable.

6. The method as set forth in claim 1 , wherein the step of exciting the cutting tool to vibration comprises vibrating the cutting tool at an amplitude of at most 80 micrometers or at a frequency of between 5 kHz and 50 kHz.

7. The method as set forth in claim 1 , further comprising providing the cutting tool with tip facing toward the electrode foil with a smallest width of 0.2 to 1.5 millimeters.

8. The method as set forth in claim 1 , wherein the step of introducing particles from the particle feed line into the cutting device comprises feeding a mixture of at least the particles and an anhydrous liquid via the particle feed line.

9. The method as set forth in claim 8 , wherein the anhydrous liquid in the mixture has a proportion of at most 25% by weight of the mixture.

10. The method as set forth in claim 8 , wherein the anhydrous liquid in the mixture has a component of a carbonate-based electrolyte or paraffin-based oil.

11. The method as set forth in claim 1 , further comprising providing the cutting device to comprise a heating device by means of which the electrode foil is dried after step e).

12. A device for cutting electrode foils that are intended for use in a battery cell, comprising:
a cutting tool, wherein the cutting tool is positioned above the electrode foil with a separation from a surface of the electrode foil,
a particle feed line for supplying particles to the cutting tool or to the surface of the electrode foil positioned opposite of the cutting tool, and
a vibration device for exciting the cutting tool to vibration,
wherein the device is configured to cut the electrode foil as a result of the vibrations of the cutting tool that are transmitted to at least one particle that is interposed between the cutting tool and the electrode foil.

13. A method for cutting electrode foils that are intended for use in a battery cell, wherein the method is carried out with a cutting device that comprises a cutting tool, a vibration device, and a particle feed line, and comprises the following steps:
a) providing an electrode foil with a surface;
b) arranging the cutting tool over the electrode foil with a separation from the surface;
c) introducing particles from the particle feed line to the cutting tool or to the surface of the electrode foil positioned opposite of the cutting tool;
d) exciting the cutting tool to vibration by means of the vibration device; and
e) applying the vibrations of the cutting tool to the electrode foil via at least one particle that is interposed between the cutting tool and the electrode foil, whereby the electrode foil is cut.

Assignees

• Volkswagen Ag

Inventors

• Jamadar Kartik
• Gangurde Priyanka

Classifications

• H01M4/04

  Processes of manufacture in general · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/0569

  characterised by the solvents · CPC title

• H01M2300/0028

  characterised by the solvent · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title