Methods for controling post-processing operations

Patent metadata

Field	Value
Publication number	US-12357435-B2
Application number	US-202217932826-A
Country	US
Kind code	B2
Filing date	Sep 16, 2022
Priority date	Apr 13, 2007
Publication date	Jul 15, 2025
Grant date	Jul 15, 2025

Abstract

Methods for controlling post-processing operations are provided. In some embodiments, a method includes detecting that a plurality of partially cured items have been loaded into a spin station. The plurality of partially cured items can be fabricated from a polymeric resin using a layer-by-layer build process. The method can also include controlling operation of the spin station. The operation can include rotating the plurality of partially cured items on a motor-driven platform so as to separate uncured polymeric resin from the plurality of partially cured items, and collecting the uncured polymeric resin separated from the plurality of partially cured items.

First claim

We claim:

1. A method comprising:
detecting that a plurality of partially cured items have been loaded into a spin station, wherein the plurality of partially cured items are fabricated from a polymeric resin using a layer-by-layer build process; and
controlling operation of the spin station, wherein the operation comprises:
rotating the plurality of partially cured items on a motor-driven platform so as to separate uncured polymeric resin from the plurality of partially cured items, and
collecting the uncured polymeric resin separated from the plurality of partially cured items.

2. The method of claim 1 , wherein controlling the operation of the spin station comprises controlling at least one parameter configured to achieve separation of the uncured polymeric resin from the plurality of partially cured items.

3. The method of claim 2 , wherein the at least one parameter includes one or more of the following: rotation direction, rotation speed, spin time, ramp-up time, ramp-down time, or dwell time.

4. The method of claim 1 , wherein the detecting is performed using one or more sensors.

5. The method of claim 1 , wherein the plurality of partially cured items are loaded into the spin station on one or more trays.

6. The method of claim 5 , wherein the plurality of partially cured items are fabricated on the one or more trays.

7. The method of claim 5 , wherein the one or more trays are positioned on the motor-driven platform in a vertical orientation radially offset from an axis of rotation of the motor-driven platform.

8. The method of claim 5 , wherein the one or more trays are positioned on the motor-driven platform at an angled orientation radially offset from an axis of rotation of the motor-driven platform.

9. The method of claim 1 , wherein the layer-by-layer build process comprises:
providing the polymeric resin in an uncured state, and
selectively curing the polymeric resin to build up individual layers of the plurality of partially cured items.

10. The method of claim 1 , wherein the plurality of partially cured items correspond to a plurality of orthodontic appliances.

11. The method of claim 1 , wherein the plurality of polymeric items represent a plurality of orthodontic appliances.

12. A method comprising:
receiving an indication that a tray carrying a plurality of polymeric items is present in a spin station, wherein the plurality of polymeric items are fabricated from a resin using a layer-by-layer build process; and
controlling operation of the spin station, wherein the operation comprises:
rotating the plurality of polymeric items on a motor-driven platform so as to remove excess resin from the plurality of polymeric items, and
collecting the excess resin removed from the plurality of polymeric items.

13. The method of claim 12 , wherein controlling the operation of the spin station comprises controlling one or more parameters configured to achieve removal of the excess resin from the plurality of polymeric items.

14. The method of claim 13 , wherein the one or more parameters includes one or more of the following: rotation direction, rotation speed, spin time, ramp-up time, ramp-down time, or dwell time.

15. The method of claim 12 , further comprising monitoring the operation of the spin station using one or more sensors.

16. The method of claim 15 , wherein the one or more sensors are configured to sense one or more of an orientation or angular movement of the motor-driven platform.

17. The method of claim 12 , wherein the plurality of polymeric items are fabricated on the tray.

18. The method of claim 12 , wherein the tray is positioned on the motor-driven platform in a vertical orientation radially offset from an axis of rotation of the motor-driven platform.

19. The method of claim 12 , wherein the tray is positioned on the motor-driven platform at an angled orientation radially offset from an axis of rotation of the motor-driven platform.

20. The method of claim 12 , wherein the layer-by-layer build process comprises:
providing the resin in an uncured state, and
selectively curing the resin to build up individual layers of the plurality of polymeric items.

Assignees

• Align Technology Inc

Inventors

• Kaza Srinivas
• Sambu Shiva P
• Tata Kamesh
• Doung Michael J
• Phan Long

Classifications

• F26B5/08 Primary

  by centrifugal treatment · CPC title

• A61C13/00 Primary

  Dental prostheses; Making same (tooth crowns for capping teeth A61C5/70; dental implants A61C8/00) · CPC title