Article of footwear including a sole structure

Patent metadata

Field	Value
Publication number	US-12357057-B2
Application number	US-202318490264-A
Country	US
Kind code	B2
Filing date	Oct 19, 2023
Priority date	Oct 19, 2022
Publication date	Jul 15, 2025
Grant date	Jul 15, 2025

Abstract

An article of footwear comprising an upper and a sole structure coupled to the upper. The sole structure includes a cushioning element, comprising a plurality of tubes, wherein adjacent tubes are connected to one another by a respective web area, disposed between a first support element and a second support element, wherein one or more of the respective web areas is exposed to the external environment.

First claim

We claim:

1. An article of footwear comprising:
a heel region including a posterior end of the article of footwear, a mid-foot region, and a forefoot region including an anterior end of the article of footwear;
a lateral side, and a medial side opposite the lateral side;
an upper;
a sole structure coupled to the upper, wherein the sole structure includes:
a cushioning element comprising a plurality of tubes and a plurality of web areas, wherein adjacent tubes of the plurality of tubes are connected to one another by a web area of the plurality of web areas, wherein the cushioning element is disposed between a first support element and a second support element, wherein one or more of the plurality of web areas is exposed to an external environment,
wherein the second support element includes an opening extending through bottom and top surfaces of the second support element; and
a coupling portion configured to at least partially extend through the opening of the second support element, wherein the second support element and the coupling portion each comprise a plurality of recessed portions, and the plurality of recessed portions together form a plurality of recesses, each of the plurality of recesses being configured to receive one of the plurality of tubes, respectively.

2. The article of footwear of claim 1 , wherein one or more of the plurality of tubes is a fluid-filled bladder.

3. The article of footwear of claim 2 , wherein at least some of the plurality of tubes are fluidly separated from at least some other tubes of the plurality of tubes.

4. The article of footwear of claim 2 , wherein each of the plurality of tubes is fluidly separated from each of the adjacent tubes of the plurality of tubes.

5. The article of footwear of claim 1 , wherein the plurality of tubes are in fluid communication with one another.

6. The article of footwear of claim 1 , wherein the plurality of tubes further includes four or more tubes, each extending from the lateral side of the article of footwear to the medial side of the article of footwear.

7. The article of footwear of claim 1 , wherein at least one of the plurality of tubes includes, on a top surface, a radially-inward extending depression that is concave from a perspective posterior or anterior of the article of footwear when the article of footwear is oriented such that a bottom surface of the second support element is closer to a ground surface than the top surface of the second support element.

8. The article of footwear of claim 7 , wherein the sole structure further includes the first support element coupled to a top surface of one or more of the plurality of tubes, and the second support element coupled to a bottom surface of one or more of the plurality of tubes.

9. The article of footwear of claim 7 , further including an outsole layer coupled to the second support element and forming at least part of a ground-engaging surface of the article of footwear.

10. The article of footwear of claim 9 , wherein a bottom surface of the coupling portion forms at least part of the ground-engaging surface of the article of footwear.

11. The article of footwear of claim 9 , wherein a top surface of the outsole layer is in direct contact with 1) a bottom surface of the second support element at a first region, and with 2) a bottom surface of the first support element at a second position.

12. The article of footwear of claim 1 , wherein each of the web areas is exposed to the external environment.

13. An article of footwear, comprising:
a heel region including a posterior end of the article of footwear, a mid-foot region, and a forefoot region including an anterior end of the article of footwear;
a lateral side, and a medial side opposite the lateral side;
an upper; and
a sole structure coupled to the upper, wherein the sole structure includes:
a cushioning element comprising a plurality of tubes and a plurality of web areas, wherein adjacent tubes of the plurality of tubes are connected to one another by a web area of the plurality of web areas, wherein the cushioning element is disposed between a first support element and a second support element, wherein one or more of the plurality of web areas is exposed to an external environment,
wherein each web area of the plurality of web areas includes a top surface and a bottom surface opposite the top surface, and wherein the top and bottom surfaces of each web area of the plurality of web areas are exposed to the external environment.

14. The article of footwear of claim 13 , wherein the plurality of tubes includes a first tube, a second tube, a third tube, and a fourth tube.

15. The article of footwear of claim 14 , wherein the first tube is at a pressure of 15 PSI, the second tube is at a pressure of 15 PSI, the third tube is at a pressure of 5 PSI, and the fourth tube is at a pressure of 5 PSI.

16. The article of footwear of claim 13 , further including an outsole layer coupled to the cushioning element and forming at least part of a ground-engaging surface of the article of footwear.

17. The article of footwear of claim 13 , wherein at least some of the tubes of the plurality of tubes are at a same pressure, and at least some of the tubes of the plurality of tubes are at a different pressure.

18. An article of footwear, comprising:
a heel region including a posterior end of the article of footwear, a mid-foot region, and a forefoot region including an anterior end of the article of footwear;
a lateral side, and a medial side opposite the lateral side; and
a sole structure extending from the heel region to the forefoot region including:
a first support element extending from the heel region to the forefoot region;
a second support element extending from the heel region to the mid-foot region, wherein the second support element includes an opening extending therethrough;
a cushioning element disposed in the heel region and between the first support element and the second support element, the cushioning element including a plurality of tubes and a first web area having a top surface and a bottom surface opposite the top surface, the first web area extending between at least two tubes of the plurality of tubes, wherein the plurality of tubes extend from the lateral side of the article of footwear to the medial side of the article of footwear, wherein the top surface of the first web area is exposed to an external environment; and
an outsole layer extending from the heel region to the forefoot region, the outsole layer forming at least part of a ground-engaging surface of the article of footwear,
wherein the bottom surface of the first web area is closer to the outsole layer than the top surface of the first web area,
wherein the tubes of the plurality of tubes connected by the first web area exposed to the external environment are fluidly separate from one another, and
wherein at least some of the tubes of the plurality of tubes are cylindrical and extend along axes that are parallel to one another.

19. The article of footwear of claim 18 , wherein the plurality of tubes includes a first tube, a second tube, a third tube, and a fourth tube.

20. The article of footwear of claim 19 , wherein the first tube is at a pressure of 15 PSI, the second tube is at a pressure of 15 PSI, the third tube is at a pressure of 5 PSI, and the fourth tube is at a pressure of 5 PSI.

Assignees

• Nike Inc

Inventors

• Campos Ii Fidencio
• Murphy Roger Paul
• Rushbrook Thomas J
• Small Jessica
• Thornton Matthew W

Classifications

• A43B13/187

  Resiliency achieved by the features of the material, e.g. foam, non liquid materials · CPC title

• A43B13/20

  Pneumatic soles {filled with a compressible fluid, e.g. air, gas (inflatable linings for skiboots A43B5/0407)} · CPC title

• A43B13/186

  Differential cushioning region, e.g. cushioning located under the ball of the foot (resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32) · CPC title

• A43B7/144

  situated under the heel, i.e. the calcaneus bone · CPC title

• B29D35/128

  Moulds or apparatus therefor · CPC title