Radially symmetrical planar busbars for multi-phase inverters

Patent metadata

Field	Value
Publication number	US-12355366-B2
Application number	US-202118038348-A
Country	US
Kind code	B2
Filing date	Nov 10, 2021
Priority date	Nov 24, 2020
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

Inverter apparatuses and systems with a DC energy source are disclosed, in which a planar and radially symmetrical positive DC busbar is coupled with a positive terminal of the DC energy source and a planar and radially symmetrical negative DC busbar is coupled with a negative terminal of the DC energy source. The inverter has a plurality of switches such that the plurality of switches are positioned radially symmetrically with respect to a center of the DC busbars. Each switch is coupled with either the positive DC busbar or the negative DC busbar on a first end and one of a plurality of AC busbars on a second end. A single toroidal filtering core is located at the center of the DC busbars and is coupled with the plurality of AC busbars.

First claim

What is claimed is:

1. An apparatus comprising:
a DC energy source;
a planar and radially symmetrical positive DC busbar coupled with a positive terminal of the DC energy source;
a planar and radially symmetrical negative DC busbar coupled with a negative terminal of the DC energy source;
an inverter comprising a plurality of switches, the plurality of switches being positioned radially symmetrically with respect to a center of the DC busbars, and each switch being coupled with the positive DC busbar or the negative DC busbar on a first end and one of a plurality of AC busbars on a second end; and
a single toroidal filtering core located at the center of the DC busbars and configured to couple with the plurality of AC busbars.

2. The apparatus of claim 1 , wherein surfaces of the positive DC busbar and the negative DC busbar are coated with an insulating coating material.

3. The apparatus of claim 2 , wherein one of the DC busbars is mounted on the other of the DC busbars.

4. The apparatus of claim 3 , wherein the one of the DC busbars is electrically coupled with the plurality of switches through a plurality of openings formed in the other DC busbar.

5. The apparatus of claim 1 , further comprising a planar base on which the DC busbars are installed.

6. The apparatus of claim 1 , further comprising a load coupled with the inverter such that a longitudinal axis of the load is substantially perpendicular to a plane defined by at least one of the DC busbars.

7. The apparatus of claim 6 , wherein the load comprises a stator and the inverter is installed on a periphery of the stator.

8. The apparatus of claim 1 , wherein each of the DC busbars comprises a circular configuration.

9. The apparatus of claim 1 , further comprising a printed circuit board positioned concentrically with respect to the DC busbars.

10. The apparatus of claim 1 , wherein each of the DC busbars comprises a regular hexagonal configuration.

11. The apparatus of claim 1 , wherein each pair of the plurality of switches is contained in one of a plurality of switch modules, and the switch modules are positioned radially symmetrically along the positive DC busbar and the negative DC busbar such that each of the switch modules is electrically coupled with the positive DC busbar, the negative DC busbar, and one of the plurality of AC busbars.

12. The apparatus of claim 1 , further comprising a secondary filtering core coupled with the DC busbars.

13. A system comprising:
a DC energy source;
a planar and radially symmetrical positive DC busbar coupled with a positive terminal of the DC energy source;
a planar and radially symmetrical negative DC busbar coupled with a negative terminal of the DC energy source;
an inverter comprising a plurality of switches, the plurality of switches being positioned radially symmetrically with respect to a center of the DC busbars, and each switch being coupled with the positive DC busbar or the negative DC busbar on a first end and one of a plurality of AC busbars on a second end;
a single toroidal filtering core located at the center of the DC busbars and configured to couple with the plurality of AC busbars; and
an electric machine configured to be electrically coupled with the plurality of AC busbars such that a longitudinal axis of the electric machine is substantially perpendicular to a plane defined by at least one of the DC busbars.

14. The system of claim 13 , wherein surfaces of the positive DC busbar and the negative DC busbar are coated with an insulating coating material.

15. The system of claim 14 , wherein one of the DC busbars is mounted on the other of the DC busbars.

16. The system of claim 15 , wherein the one of the DC busbars is electrically coupled with the plurality of switches through a plurality of openings formed in the other DC busbar.

17. The system of claim 13 , wherein each of the DC busbars comprises a circular configuration.

18. The system of claim 13 , wherein each pair of the plurality of switches is contained in one of a plurality of switch modules, and the switch modules are positioned radially symmetrically along the positive DC busbar and the negative DC busbar such that each of the switch modules is electrically coupled with the positive DC busbar, the negative DC busbar, and one of the plurality of AC busbars.

Assignees

• Cummins Inc
• Mishra Sanchit

Inventors

• Mishra Sanchit
• Arafat Akm
• Hays Michael
• Murthy-Bellur Dakshina Subbarao
• Cai Minyu

Classifications

• H02P27/06

  using DC to AC converters or inverters (H02P27/05 takes precedence) · CPC title

• H02M1/44

  Circuits or arrangements for compensating for electromagnetic interference in converters or inverters · CPC title

• H02M1/123

  Suppression of common mode voltage or current · CPC title

• H02M7/5387 Primary

  in a bridge configuration · CPC title