System, electromagnetic actuator and track for braking

Patent metadata

Field	Value
Publication number	US-12355325-B2
Application number	US-202017773940-A
Country	US
Kind code	B2
Filing date	Nov 5, 2020
Priority date	Nov 7, 2019
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

A system ( 100 ), electromagnetic actuator ( 102 ) and track ( 101 ) for braking are provided. The actuator ( 102 ) includes pole portions ( 109 ) extending from back-iron portions. Respective longitudinal axes ( 104 ) of the pole portions ( 109 ) are arranged about parallel to one another and about perpendicular to a common movement axis ( 104 ). A pole pitch of the pole portions ( 109 ) is selected to induce eddy currents in a segmented track ( 101 ), such that the eddy currents are present in a skin depth at more than one surface of segments ( 105 ) of the segmented track ( 101 ) when the pole portions ( 109 ) are moving at given speeds. Eddy current generated losses occupy about an entirety of a volume of a segment ( 105 ) of the track ( 101 ) below a given intermediate speed, and the eddy current generated losses occupy at least one third of the volume of the segment ( 105 ) at a given maximum speed greater than the given intermediate speed. Individually controllable electrical windings are around respective pole portions ( 109 ).

First claim

What is claimed is:

1. An electromagnetic actuator for braking, the electromagnetic actuator comprising:
pole portions extending from one or more back-iron portions, respective longitudinal axes of the pole portions arranged substantially parallel to one another and substantially perpendicular to a common movement axis,
wherein a pole pitch of the pole portions is selected: to induce eddy currents in an associated segmented track, such that the eddy currents are present in a skin depth at more than one surface of segments of the associated segmented track when the pole portions are moving at given speeds; and such that eddy current generated losses occupy substantially an entirety of a volume of a segment below a given intermediate speed, and the eddy current generated losses occupy at least one third of the volume of the segment at a given maximum speed greater than the given intermediate speed, and
electrical windings, wherein an electrical winding is around a respective pole portion, the electrical windings being individually controllable.

2. The electromagnetic actuator of claim 1 , wherein a length of the pole portions along longitudinal axes is selected to be equal or larger than a width of the associated segmented track, the longitudinal axes being parallel to the width of the associated segmented track.

3. The electromagnetic actuator of claim 1 , wherein a length of the pole portions along longitudinal axes is selected to be at least two times a pole pitch of the pole portions.

4. The electromagnetic actuator of claim 1 , wherein the electrical windings are controllable by a computing device having access to one or more sensors configured to detect a speed of the pole portions relative to the associated segmented track, the computing device configured to control, using the electrical windings, and based on a speed of the pole portions, one or more of:
polarity of the pole portions;
magnetic flux of the pole portions;
braking forces;
normal forces; and
pitch moments.

5. The electromagnetic actuator of claim 4 , wherein the computing device is further configured to:
below a given speed, control the polarity of the pole portions such that adjacent pole portions have alternate polarities; and
above the given speed, control the polarity of the pole portions such that the adjacent pole portions are arranged in respective groups, with adjacent respective groups having alternate polarities.

6. The electromagnetic actuator of claim 5 , wherein a number of the pole portions in the respective groups increases with the speed.

7. The electromagnetic actuator of claim 1 , further comprising one or more magnetic flux sensors configured to measure magnetic flux of the pole portions, wherein the electrical windings are controllable by a computing device communicatively coupled to the magnetic flux sensors, and the computing device is configured to control one or more of braking and normal forces at one or more of across the electromagnetic actuator and at the pole portions, based on the magnetic flux measured by the magnetic flux sensors.

8. The electromagnetic actuator of claim 1 , further comprising one or more temperature sensors configured to measure respective temperature of one or more the electrical windings and respective ends of the electrical windings, wherein the electrical windings are controllable by a computing device communicatively coupled to the one or more temperature sensors, and the computing device is configured to control power to the electrical windings based on respective temperatures measured by the one or more temperature sensors.

9. A track for an electromagnetic actuator, the track comprising:
segments arranged along a movement axis, each of the segments comprising a solid ferromagnetic material electrically insulated from one another;
low-speed regions comprising low-speed segments;
high-speed regions comprising high-speed segments, and
low-speed region s comprising transitional segments, a transitional region located between a low-speed region and a high-speed region,
wherein the high-speed segments are smaller than the low-speed segments, and the transitional segments are larger than the high-speed segments and smaller than the low-speed segments.

10. The track of claim 9 , wherein the track is segmented one or more of perpendicular to the movement axis, and parallel to the movement axis.

11. The track of claim 9 , wherein the segments are one or more of rectangular, square, trapezoidal, rhombus-shaped, triangular, skewed, and curved.

12. The track of claim 9 , wherein a respective thickness of respective segments of the low-speed regions, the high-speed regions and the transitional regions is at least two times a minimum eddy current skin depth when pole portions of the electromagnetic actuator are moving at a given respective maximum velocity for a respective region.

13. The track of claim 9 , wherein a thickness of the high-speed segments is less than or equal to a respective thickness of the low-speed segments.

14. The track of claim 9 , wherein a thickness of the transitional segments is between respective thicknesses of the low-speed segments and the high-speed segments.

15. The track of claim 9 , wherein dimensions of the segments are selected such that a braking force on the electromagnetic actuator, due to eddy currents induced in the segments by the electromagnetic actuator, is substantially constant above a given speed of the electromagnetic actuator.

16. A system for braking comprising:
a track; and
an electromagnetic actuator for braking, the electromagnetic actuator arranged such that the electromagnetic actuator moves along a movement axis of the track, with a gap therebetween,
the track comprising: segments arranged along the movement axis, each of the segments comprising a solid ferromagnetic material,
the electromagnetic actuator comprising:
pole portions extending from one or more back-iron portions, respective longitudinal axes of the pole portions arranged substantially parallel to one another and substantially perpendicular to a common movement axis,
wherein a pole pitch of the pole portions is selected: to induce eddy currents in the segments of the track, such that the eddy currents are present in a skin depth at more than one surface of the segments of the track when the pole portions are moving at given speeds; and such that eddy current generated losses occupy substantially an entirety of a volume of a segment below a given intermediate speed, and the eddy current generated losses occupy at least one third of the volume of the segment at a given maximum speed greater than the given intermediate speed, and
electrical windings, wherein an electrical winding is around a respective pole portion, the electrical windings being individually controllable.

17. The system of claim 16 , wherein one or more of the pole pitch and a track segment pitch, parallel to the movement axis, is selected to reduce force ripple as the electromagnetic actuator moves along the segments of the track.

18. The system of claim 16 , wherein the electromagnetic actuator comprises a given number of the pole portions, and a track segment pitch, parallel to the movement axis, is determined from the pole pitch, and a ratio of the given number of the pole portions to an integer number of the segments in which the given number of the pole portions is inducing the eddy currents, wherein the integer number of the segments is selected such that a Greatest Common Divisor (GCD) between the given number of the pole portions and the

Assignees

• Hyperloop Tech Inc

Inventors

• Li Yingjie
• Gharakhani Siraki Arbi
• Ozer Rachel
• Beizaee Shahriyar
• Johnson Erik

Classifications

• H01F7/11

  reducing or eliminating the effects of eddy currents · CPC title

• H02K3/04

  Windings characterised by the conductor shape, form or construction, e.g. with bar conductors · CPC title

• H02K49/046

  with an axial airgap · CPC title

• H02K41/025

  Asynchronous motors · CPC title

• H02K11/25

  Devices for sensing temperature, or actuated thereby · CPC title