Aircraft and electrical connector for connecting electrical conductors in an aircraft

Patent metadata

Field	Value
Publication number	US-12355184-B2
Application number	US-202217984473-A
Country	US
Kind code	B2
Filing date	Nov 10, 2022
Priority date	Nov 12, 2021
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

An electrical connector for connecting electrical conductors in an aircraft includes a pin having a first contact surface and a socket to receive the pin. The socket has a second contact surface contacting a first contact surface of the pin when the pin is in the socket. A securing part is positioned to apply a contact or clamping force pressing the contact surfaces against each other. The securing part includes a shape memory alloy to exist in a martensite an austenite phase depending on temperature of the securing part, wherein the securing part assumes a first pre-set shape when the temperature is below a first temperature threshold, and a second pre-set shape when the temperature is above a second temperature threshold higher than the first temperature threshold, wherein the contact or clamping force applied by the securing part in the second pre-set shape is greater than in the first pre-set shape.

First claim

The invention claimed is:

1. An electrical connector for connecting electrical conductors in an aircraft, the electrical connector comprising:
a pin having a first contact surface and a tube shaped part comprising:
an inner circumferential surface;
an outer circumferential surface oriented opposite to the inner circumferential surface and forming, at least partially, the first contact surface; and
at least one cut out extending along a central axis of the tube shaped part of the pin and connecting the inner circumferential surface and the outer circumferential surface;

a socket configured to receive the pin, the socket having a second contact surface that is in contact with the first contact surface of the pin when the pin is in the socket; and
a securing part made of a shape memory alloy configured to exist in a martensite phase and an austenite phase depending on a temperature of the securing part:
wherein the securing part has a first pre-set shape when the temperature of the securing part is below a first temperature threshold;
wherein the securing part has a second pre-set shape when the temperature of the securing part is above a second temperature threshold, which is higher than the first temperature threshold;
wherein the securing part is positioned such that, at least when in the second pre-set shape, the securing part applies a contact force or a clamping force that presses the first contact surface and the second contact surface against each other when the pin is in the socket;
wherein the contact force or the clamping force applied by the securing part, when in the second pre-set shape, is greater than when the securing part is in the first pre-set shape; and
wherein the securing part is positioned within an inner space defined by the inner circumferential surface and, at least when in the second pre-set shape, is in contact with the inner circumferential surface.

2. The electrical connector of claim 1 , wherein:
the first temperature threshold corresponds to a martensite start temperature of the shape memory alloy; and
the second temperature threshold corresponds to an austenite finish temperature of the shape memory alloy.

3. The electrical connector of claim 1 , wherein:
the first temperature threshold is within a range between 50° C. to 80° C.; and the second temperature range is within a range between 95° C. to 120° C.

4. The electrical connector of claim 1 , wherein the shape memory alloy is a NiTi alloy, a NiTiCu, or a NiTiHf alloy.

5. The electrical connector of claim 1 , wherein:
the socket comprises:
a tube shaped part having an inner circumferential surface that at least partially forms the second contact surface; and
at least one cut out extending along a central axis and connecting the inner circumferential surface and an outer circumferential surface of the tube shaped part, the outer circumferential surface being opposite the inner circumferential surface;

the securing part is positioned:
on the outer circumferential surface of the tube shaped part and partially or completely surrounds the tube shaped part: or
on an outer circumference of the pin; and

the securing part, at least when in the second pre-set shape, is in contact with the outer circumferential surface of the tube shaped part.

6. The electrical connector of claim 5 , wherein
the securing part is configured to deform in a radial direction, which is perpendicular to the central axis, so that the securing part, when in the second pre-set shape, has an expansion in the radial direction that is smaller than when the securing part is in the first pre-set shape, so as to press the tube shaped part inwards in the radial direction to increase the contact force.

7. The electrical connector of claim 1 , wherein
the securing part is configured to deform in a radial direction, which is perpendicular to the central axis, so that the securing part, when in the second pre-set shape, has an expansion in the radial direction that is greater than when the securing part is in the first pre-set shape to increase the contact force.

8. The electrical connector of claim 5 , wherein
the securing part is configured to deform in the radial direction and is in a form of:
an open ring, an open sleeve, or a closed sleeve having a different diameter in the first pre-set shape than in the second pre-set shape;
a sleeve including a sleeve body and multiple fingers that extend from an axial end of the sleeve body and are configured to assume different radial positions in the first pre-set shape than in the second pre-set shape; or
a coil spring that has a different diameter in the first pre-set shape than in the second pre-set shape.

9. The electrical connector of claim 5 , wherein:
the first contact surface of the pin defines a double cone; and
the second contact surface of the socket has a complementary shape.

10. The electrical connector of claim 1 , wherein:
the pin comprises:
a guide part; and
a contact part that includes the first contact surface and is coupled to the guide part to be movable relative to the guide part along a central axis of the pin;

the contact surface of the pin or the socket includes an inner surface section, and the contact surface of the other one of the pin and the socket includes an outer surface section;
the inner surface section extends tapered and forms a recess arranged coaxially to the central axis of the pin when the pin is in the socket;
the outer surface section is formed complementary to the inner surface section, so the recess is configured to receive the outer surface section;
the securing part is positioned between the guide part and the contact part of the pin and is configured to deform parallel to the central axis, so the securing part, in the second pre-set shape, has a greater axial length than in the first pre-set shape to urge the inner surface section and the outer surface section against each other to increase the clamping force.

11. The electrical connector of claim 1 , wherein the securing part at least partially forms the first contact surface or the second contact surface.

12. The electrical connector of claim 11 , wherein:
the socket includes a sleeve for receiving the pin therein formed by the securing part; and
an inner diameter of the sleeve, in the second pre-set shape, is smaller than in the first pre-set shape to increase the clamping force.

13. The electrical connector of claim 12 , wherein:
the securing part includes a plurality of spaced wires that commonly form the sleeve; and
the wires preferably define a hyperboloid.

14. The electrical connector of claim 1 , wherein;
the pin comprises:
a shaft; and
a head having a greater outer diameter than the shaft;

the socket includes an inner space having an opening to receive the head; and,
the securing part comprises a canted coil spring, which, when the pin is in the opening, surrounds the shaft of the pin, and, when in the second pre-set shape, defines a smaller inner diameter than when in the first pre-set shape.

15. An aircraft comprising:
the electrical connector of claim 1 ;
a first electrical conductor electrically connected to the first contact surface of the pin; and
a second electrical conductor electrically connected to the second contact surface of the socket.

16. The electrical connector of claim 5 , wherein:
the tube shaped part includes multiple cut outs that are distanced from each other in a circumferential direction by webs that form first surface sections, in which the outer circumferential surface of the tube shaped part extends i

Assignees

• Airbus Sas
• Airbus Operations Gmbh

Inventors

• Forget Frédéric
• Zecheru Mihai Ioan

Classifications

• H01R2201/26

  for vehicles · CPC title

• H01R13/03

  characterised by the material, e.g. plating, or coating materials · CPC title

• C22C19/03

  based on nickel · CPC title

• C22C19/007

  with a light metal (alkali metal Li, Na, K, Rb, Cs; earth alkali metal Be, Mg, Ca, Sr, Ba, Al Ga, Ge, Ti) or B, Si, Zr, Hf, Sc, Y, lanthanides, actinides, as the next major constituent · CPC title

• C22F1/006

  Resulting in heat recoverable alloys with a memory effect · CPC title