Battery module

Patent metadata

Field	Value
Publication number	US-12355046-B2
Application number	US-202418654294-A
Country	US
Kind code	B2
Filing date	May 3, 2024
Priority date	Sep 20, 2018
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

The battery module includes a plurality of batteries stacked together, and separator disposed between an adjoining two of the plurality of batteries and configured to insulate between the adjoining two of batteries. Separator includes thermal conduction suppressor and position regulator. Thermal conduction suppressor has lower thermal conductivity than position regulator and suppresses thermal conduction between the adjoining two of batteries. Position regulator has higher rigidity than thermal conduction suppressor, has dimension in stacked direction of batteries equal to or greater than dimension of thermal conduction suppressor in stacked direction, and abuts the adjoining two of batteries to regulate a position of each of the adjoining two of batteries in stacked direction.

First claim

The invention claimed is:

1. A battery module comprising:
a plurality of batteries stacked together in a stacked direction; and
a separator disposed between an adjoining two of the plurality of batteries and configured to insulate between the adjoining two of the plurality of batteries, wherein
the separator includes a thermal conduction suppressor and a position regulator,
the position regulator defines a through hole extending through the separator in the stacked direction,
the thermal conduction suppressor is disposed inside the through hole of the position regulator when viewed in the stacked direction,
a thickness of the thermal conduction suppressor in an uncompressed state thereof is shorter than a depth of the through hole of the position regulator in the stacked direction,
the thermal conduction suppressor is configured:
to have a lower thermal conductivity than a thermal conductivity of the position regulator; and
to suppress thermal conduction between the adjoining two of the plurality of batteries, and
the position regulator is configured:
to abut the adjoining two of the plurality of batteries; and
to regulate a position of each of the adjoining two of the plurality of batteries in the stacked direction.

2. The battery module according to claim 1 , wherein
each of the plurality of batteries includes:
an outer can;
an electrode body accommodated in the outer can; and
an output terminal provided on a first surface of the outer can, and
the position regulator has a center in a first direction, in which the first surface and a second surface opposing the first surface are aligned to each other, the center positioned closer to the second surface with respect to a center of a corresponding one of the plurality of batteries in the first direction.

3. The battery module according to claim 2 , wherein
the position regulator includes a first part disposed closer to the first surface, and a second part disposed closer to the second surface, each of the first part and the second part having an elongated shape and extending in a second direction intersecting the first direction,
the electrode body has a rectangular shape extending in the second direction, and
when viewed in the stacked direction of the plurality of batteries, the first part is configured to overlap a longer side of the electrode body, the longer side closer to the first surface, and the second part is configured to overlap a longer side of the electrode body, the longer side of the electrode body closer to the second surface.

4. The battery module according to claim 3 , wherein the thermal conduction suppressor is disposed between the first part and the second part.

5. The battery module according to claim 4 , wherein the thermal conduction suppressor has a dimension in the first direction, the dimension smaller than a distance between the first part and the second part.

6. The battery module according to claim 1 , wherein
the separator further includes a frame, the frame including a through hole penetrating the separator in the stacked direction of the plurality of batteries,
the position regulator is disposed inside the through hole of the frame.

7. The battery module according to claim 1 , wherein
the position regulator comprises a frame-shaped member protruding from a remainder of the separator toward main surfaces of the adjoining two of the plurality of batteries on both sides of the separator in the stacked direction.

8. The battery module according to claim 1 , wherein
the separator includes a flat surface portion that has a same rectangular contour as main surfaces of the plurality of batteries, and is interposed between the main surfaces of the adjoining two of the plurality of batteries,
wherein the position regulator comprises a frame-shaped member protruding from the flat surface portion toward the main surfaces of the adjoining two of the plurality of batteries on both sides of the separator in the stacked direction.

9. A battery module comprising:
a plurality of batteries stacked together in a stacked direction; and
a separator disposed between an adjoining two of the plurality of batteries and configured to insulate between the adjoining two of the plurality of batteries, wherein
the separator includes a thermal conduction suppressor and a position regulator,
the position regulator defines a through hole extending through the separator in the stacked direction,
the thermal conduction suppressor is disposed inside the through hole of the position regulator when viewed in the stacked direction,
the thermal conduction suppressor is spaced apart from an inner perimeter of the through hole so as to form an air gap therebetween at least in a direction perpendicular to the stacked direction,
the thermal conduction suppressor is configured:
to have a lower thermal conductivity than a thermal conductivity of the position regulator; and
to suppress thermal conduction between the adjoining two of the plurality of batteries, and
the position regulator is configured:
to have a dimension in the stacked direction, the dimension equal to or greater than a dimension of the thermal conduction suppressor in the stacked direction;
to abut the adjoining two of the plurality of batteries; and
to regulate a position of each of the adjoining two of the plurality of batteries in the stacked direction.

10. The battery module according to claim 9 , wherein
each of the plurality of batteries includes:
an outer can;
an electrode body accommodated in the outer can; and
an output terminal provided on a first surface of the outer can, and
the position regulator has a center in a first direction, in which the first surface and a second surface opposing the first surface are aligned to each other, the center positioned closer to the second surface with respect to a center of a corresponding one of the plurality of batteries in the first direction.

11. The battery module according to claim 10 , wherein
the position regulator includes a first part disposed closer to the first surface, and a second part disposed closer to the second surface, each of the first part and the second part having an elongated shape and extending in a second direction intersecting the first direction,
the electrode body has a rectangular shape extending in the second direction, and
when viewed in the stacked direction of the plurality of batteries, the first part is configured to overlap a longer side of the electrode body, the longer side closer to the first surface, and the second part is configured to overlap a longer side of the electrode body, the longer side of the electrode body closer to the second surface.

12. The battery module according to claim 11 , wherein the thermal conduction suppressor is disposed between the first part and the second part.

13. The battery module according to claim 12 , wherein the thermal conduction suppressor has a dimension in the first direction, the dimension smaller than a distance between the first part and the second part.

14. The battery module according to claim 9 , wherein
the separator further includes a frame, the frame including a through hole penetrating the separator in the stacked direction of the plurality of batteries,
the position regulator is disposed inside the through hole of the frame.

15. The battery module according to claim 9 , wherein
the position regulator comprises a frame-shaped member protruding from a remainder of the separator toward main surfaces of the adjoining two of the plurality of batteries on both sides of the separator in the stacked direction.

Assignees

• Sanyo Electric Co

Inventors

• YAMASHIRO Go
• Ochi Shingo

Classifications

• H01M50/209 Primary

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/289

  characterised by spacing elements or positioning means within frames, racks or packs (spacing elements inside cells other than separators, membranes or diaphragms H01M50/471) · CPC title

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title

• H01M10/653

  characterised by electrically insulating or thermally conductive materials · CPC title

• H01M10/647

  Prismatic or flat cells, e.g. pouch cells · CPC title