Winding machine and method of manufacturing coil

Patent metadata

Field	Value
Publication number	US-12354790-B2
Application number	US-202017908598-A
Country	US
Kind code	B2
Filing date	Oct 16, 2020
Priority date	Mar 31, 2020
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

A winding machine includes a winding core around which a winding is wound, a first winding jig and a second winding jig positioned with the winding core interposed therebetween in an axial direction of a central axis of the winding core, and a first gripper and a second gripper that are located on an outer side of the winding core in a radial direction around the central axis. An outer edge portion of the first winding jig in the radial direction and an outer edge portion of the second winding jig in the radial direction are located on an outer side, in the radial direction, from the winding core. Each of the first gripper and the second gripper includes a pair of rollers to interpose and grip the winding. At least one of the first gripper or the second gripper is rotatable about the central axis.

First claim

The invention claimed is:

1. A winding machine comprising:
a winding core around which a winding is wound;
a first winding jig and a second winding jig positioned with the winding core interposed therebetween in an axial direction of a central axis of the winding core; and
a first gripper and a second gripper that are located on an outer side of the winding core in a radial direction around the central axis; wherein
an outer edge portion of the first winding jig in the radial direction and an outer edge portion of the second winding jig in the radial direction are located on an outer side, in the radial direction, from the winding core;
each of the first gripper and the second gripper includes a pair of rollers to interpose and grip the winding; and
at least one of the first gripper or the second gripper is rotatable about the central axis.

2. The winding machine according to claim 1 , wherein the first gripper and the second gripper are rotatable about the central axis in directions opposite to each other.

3. The winding machine according to claim 2 , further comprising:
a first holder that holds the first gripper; and
a second holder that holds the second gripper; wherein
the first holder has an annular shape surrounding the first winding jig;
the second holder has an annular shape surrounding the second winding jig; and
the first holder and the second holder are rotatable about the central axis in directions opposite to each other.

4. The winding machine according to claim 1 , further comprising a first guide portion that is located around the winding core; wherein
the first guide portion includes a first guide surface opposing one side in the axial direction of the central axis; and
the first guide surface is located closer to one side in the axial direction of the central axis toward one side in a circumferential direction around the central axis.

5. The winding machine according to claim 4 , further comprising a second guide portion that is located around the winding core; wherein
the second guide portion includes a second guide surface opposing another side in the axial direction of the central axis;
the second guide surface is located closer to one side in the axial direction of the central axis toward one side in the circumferential direction around the central axis; and
the first guide surface and the second guide surface oppose each other with a gap interposed therebetween in the axial direction of the central axis.

6. The winding machine according to claim 5 , wherein the first guide portion and the second guide portion are connected to an outer peripheral surface of the winding core.

7. The winding machine according to claim 5 , wherein
the first guide portion protrudes from the first winding jig toward the second winding jig; and
the second guide portion protrudes from the second winding jig toward the first winding jig.

8. The winding machine according to claim 1 , wherein
each of the pair of rollers includes a contact portion that is contactable with the winding in a radial direction around a rotation axis of the roller; and
at least one of the pair of rollers includes at least one collar portion protruding from the contact portion to an outer side in the radial direction about the rotation axis of the roller.

9. The winding machine according to claim 8 , wherein
each of the pair of rollers includes a pair of the collar portions; and
the pair of collar portions are opposed to each other with a space interposed therebetween in the axial direction of the corresponding rotation axis.

10. The winding machine according to claim 1 , further comprising an elastic portion that applies a force to the pair of rollers in a direction away from the winding core.

11. A method of manufacturing a coil, comprising winding a winding by using the winding machine according to claim 1 .

12. The method of manufacturing the coil according to claim 11 , wherein the winding is a flat wire.

Assignees

• Nidec Corp

Inventors

• Sumi Shigeharu

Classifications

• H01F41/09

  Winding machines having two or more work holders or formers · CPC title

• H01F41/092

  Turrets; Turntables · CPC title

• H01F41/094

  Tensioning or braking devices · CPC title

• H01F41/073

  Winding onto elongate formers · CPC title

• H02K15/043

  winding flat conductive wires or sheets · CPC title