Method for constructing an elevator, guide rail installation apparatus, guide rail installation arrangement and method for installing a guide rail of an elevator

Patent metadata

Field	Value
Publication number	US-12351433-B2
Application number	US-202318299383-A
Country	US
Kind code	B2
Filing date	Apr 12, 2023
Priority date	Oct 13, 2020
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

The invention relates to a method for constructing an elevator including installing an elevator car, a counterweight, guide rail lines, a hoisting machine in a first position, and a first hoisting roping, connecting the first hoisting roping to the elevator car and counterweight; and transporting the elevator car vertically in the hoistway; removing the hoisting machine from the first position and disconnecting the first hoisting roping from the elevator car and counterweight; installing the hoisting machine, in a higher second position, and a second roping, connecting the second hoisting roping to the elevator car and counterweight; and transporting the elevator car vertically in the hoistway while the hoisting machine is in the second position using the hoisting machine and the second hoisting roping.

First claim

The invention claimed is:

1. A method comprising:
installing elevator components in a hoistway, the installing comprising installing
a vertically oriented guide rail line,
an elevator car mounted on a first side of the guide rail line,
a counterweight,
a hoisting machine directly mounted on and detachably fixed to a second side of the guide rail lines above the elevator car independent of landing doors of the hoistway in a first position, the second side of the guide rail line opposite to the first side, and
a first hoisting roping for being moved by the hoisting machine, the installing further comprising connecting the first hoisting roping to the elevator car and the counterweight; and thereafter

first transporting passengers and/or goods with the elevator car vertically in the hoistway while the hoisting machine is in the first position; and thereafter
stopping the first transporting; and thereafter
removing the hoisting machine from the first position and the first hoisting roping from the hoistway, the removing comprising disconnecting the first hoisting roping from the elevator car and the counterweight;
installing the hoisting machine directly mounted on and detachably fixed to the guide rail lines above the elevator car independent of landing doors of the hoistway in a second position which is higher than the first position, and a second hoisting roping for being moved by the hoisting machine, the installing comprising after the aforementioned disconnecting the first hoisting roping from the elevator car and the counterweight, connecting the second hoisting roping to the elevator car and the counterweight; and thereafter
second transporting passengers and/or goods with the elevator car vertically in the hoistway while the hoisting machine is in the second position, the second transporting comprising moving the elevator car with the hoisting machine and the second hoisting roping.

2. A method according to claim 1 , wherein the first transporting comprises automatically moving the elevator car vertically in the hoistway with the hoisting machine installed in the first position and the first hoisting roping between floors of the hoistway in response to signals received by an elevator control system from one or more user interfaces, the one or more user interfaces being located at at least one of the floors or inside the elevator car.

3. A method according to claim 1 , wherein the second transporting comprises automatically moving the elevator car vertically in the hoistway with the hoisting machine installed in the second position and the second hoisting roping between floors of the hoistway in response to signals received by an elevator control system from one or more user interfaces, the one or more user interfaces being located at at least one of the floors or inside the elevator car.

4. A method according to claim 1 , wherein the removing the hoisting machine from the first position comprises moving the first hoisting roping out from the hoistway before the second transporting.

5. A method according to claim 1 , wherein the removing comprises cutting the first hoisting roping and/or winding it to one or more rope reels.

6. A method according to claim 1 , wherein the installing the first hoisting roping comprises fixing ends of the first hoisting roping to terminal devices such that neither of the opposite ends of individual ropes of the first hoisting roping continues to a rope supply storage.

7. A method according to claim 1 , wherein the installing the hoisting machine in the first position comprises mounting the hoisting machine on the vertically oriented guide rail lines to be supported vertically by the vertically oriented guide rail lines, and/or wherein the installing the hoisting machine in a second position comprises mounting the hoisting machine on the vertically oriented guide rail lines to be supported vertically by the vertically oriented guide rail lines.

8. A method according to claim 1 , wherein the installing elevator components in the hoistway comprises mounting a first support structure in the hoistway and suspending the elevator car movably with an auxiliary hoisting arrangement from the first support structure.

9. A method according to claim 8 , wherein the auxiliary hoisting arrangement is mounted on another guide rail line different from the guide rail line holding the elevator car.

10. A method according to claim 1 , wherein the installing elevator components in the hoistway comprises, after installing the guide rail lines, hoisting the elevator car with an auxiliary hoisting arrangement along and guided by the guide rail lines into proximity of the first position, and thereafter performing installing work of the hoisting machine and/or the first hoisting roping.

11. A method according to claim 1 , wherein the method comprises during the first transporting one or more of:
installing guide rail sections on top of the vertically oriented guide rail lines in a portion of the hoistway which is higher than the hoisting machine;
installing landing doors higher than the hoisting machine, in particular between floors and the hoistway, which floors are higher than the hoisting machine;
constructing new floors from the hoistway higher than the hoisting machine.

12. A method according to claim 11 , wherein the installing guide rail sections on top of the vertically oriented guide rail lines in the portion of the hoistway which is higher than the hoisting machine and/or the installing landing doors between floors and the hoistway, which floors are higher than the hoisting machine comprises moving a working platform in the portion of the hoistway which is higher than the hoisting machine, and in particular performing installation work by a person working on the working platform.

13. A method according to claim 1 , wherein the hoisting machine installed in the first position is a first hoisting machine, and the hoisting machine installed in the second position is a second hoisting machine, or wherein the hoisting machine that is installed in the second position in the installing is a same hoisting machine installed in the first position in the installing elevator components in a hoistway.

14. A method according to claim 1 , wherein each of the connectings comprise arranging the roping in question to pass around a drive wheel of the hoisting machine in question and suspend the car and counterweight on opposite sides of the drive wheel, such that the roping in question passes on a first side of the drive wheel down to the car, around one or more rope wheels thereof and up to a rope terminal device, and on a second side of the drive wheel down to the counterweight, around one or more rope wheels thereof and up to a rope terminal device.

15. A method according to claim 1 , wherein the installing the hoisting machine in a second position comprises mounting the hoisting machine inside a machine room located above the hoistway.

16. A method according to claim 1 , wherein the method comprises before the installing elevator components in the hoistway, a phase of providing a hoisting machine unit, the hoisting machine unit comprising the hoisting machine, and a guide rail section, on which guide rail section the hoisting machine is fixed, and in the installing elevator components in the hoistway, the hoisting machine unit is moved and positioned such that the guide rail section of the hoisting machine unit is on top and aligned with earlier installed part of the vertically oriented guide rail line.

Assignees

• Kone Corp

Inventors

• Haapaniemi Markku
• Rasanen Matti
• Ryhanen Jari
• Kahila Jaakko
• Haikonen Aki
• Mustalahti Jorma
• Venho Anssi
• Lanz Otto
• Laine Janne

Classifications

• B66B19/02

  Installing or exchanging ropes or cables · CPC title

• B66B19/005

  installing or exchanging the elevator drive · CPC title

• B66B19/002

  installing or exchanging guide rails (details of rails B66B7/02) · CPC title

• B66B19/04 Primary

  Installing or removing mining-hoist cars, cages, or skips · CPC title

• B66B19/00 Primary

  Mining-hoist operation · CPC title