Low voltage battery-less architecture for electric vehicles

Patent metadata

Field	Value
Publication number	US-12351069-B1
Application number	US-202418599107-A
Country	US
Kind code	B1
Filing date	Mar 7, 2024
Priority date	Feb 21, 2024
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

Aspects of the subject disclosure relate to a modular electronic component assembly for a battery pack. The battery pack may be implemented in a vehicle. The modular electronic component assembly may include an electrical architecture housed within a modular enclosure that is configured to be attached to a frame or housing of an energy volume of the battery pack. The electrical architecture may include components and/or circuitry configured to provide a high voltage from the energy volume to one or more high voltage connectors on the modular enclosure, and components and/or circuitry configured to provide a low voltage (lower than the high voltage) to one or more low-voltage connectors on the modular enclosure, without the use or presence of a separate low-voltage battery.

First claim

What is claimed is:

1. A battery pack for a vehicle, the battery pack comprising:
one or more batteries configured to provide a first voltage, the one or more batteries comprising a first battery subassembly and a second battery subassembly;
first circuitry configured to provide access to the first voltage from the one or more batteries by a drive component of the vehicle; and
second circuitry configured to receive the first voltage from the one or more batteries and to provide access to a second voltage, lower than the first voltage, by one or more electrical components of the vehicle, the second circuitry comprising a first direct-current-to-direct-current (DCDC) converter and a second DCDC converter, wherein:
the first DCDC converter is configured to receive the first voltage from the first battery subassembly and is electrically isolated from the second battery subassembly, and
the second DCDC converter is configured to receive the first voltage from the second battery subassembly and is electrically isolated from the first battery subassembly.

2. The battery pack of claim 1 , wherein the first circuitry comprises a high voltage connector and a contactor disposed between the one or more batteries and the high voltage connector, and wherein the second circuitry is configured to provide redundant access to the second voltage by the one or more electrical components of the vehicle.

3. The battery pack of claim 2 , wherein the second circuitry comprises the first and second direct-current-to-direct-current (DCDC) converters and first and second low voltage buses electrically coupled to first and second DCDC converters, respectively.

4. The battery pack of claim 3 , wherein the one or more batteries further comprise at least a third battery subassembly, wherein the first DCDC converter is configured to receive the first voltage from the first battery subassembly and at least the third battery subassembly, and wherein the second DCDC converter is electrically isolated from the first battery subassembly and the third battery subassembly.

5. The battery pack of claim 3 , further comprising a switching mechanism configured to switchably connect the first low voltage bus between the first and second DCDC converters and to switchably connect the second low voltage bus between the first and second DCDC converters, for load balancing of at least the first battery subassembly and the second battery subassembly.

6. The battery pack of claim 3 , wherein the second circuitry further comprises control circuitry for operating one or more of the electrical components that are located in a zone of the vehicle.

7. The battery pack of claim 6 , wherein the zone comprises a rear zone of the vehicle, and wherein the second circuitry is further configured to provide the second voltage to one or more zone controllers, external to the battery pack, for operating one or more additional electrical components located in one or more other zones of the vehicle.

8. The battery pack of claim 6 , wherein control circuitry comprises:
first control circuitry coupled with the first DCDC converter and configured to operate a first subset of the one or more electrical components; and
second control circuitry coupled with the second DCDC converter and configured to operate a second subset of the one or more electrical components.

9. The battery pack of claim 1 , wherein the one or more batteries are disposed within a frame of an energy volume of a battery pack, and wherein the first circuitry and the second circuitry are disposed within a modular enclosure attached to the frame of the energy volume.

10. The battery pack of claim 9 , wherein the second circuitry comprises at least one low voltage port that is accessible from a top of the modular enclosure and configured for direct connection to an electrical harness of the vehicle.

11. The battery pack of claim 1 , wherein the battery pack is implemented in the vehicle, and wherein the vehicle is free of a low voltage battery separate from the one or more batteries of the battery pack.

12. The battery pack of claim 1 , wherein the one or more electrical components are pre-contactor electrically coupled with the one or more batteries and configured to receive unswitched power from the one or more batteries based on the pre-contactor electrical coupling.

13. A modular electronic component assembly, comprising:
an enclosure configured to mechanically couple to a frame of any of a plurality of energy volumes having a plurality of different types, the enclosure comprising:
an access panel having an opening; and
a bottom panel coupled with the access panel;

a seal coupled with the enclosure;
first circuitry within the enclosure and configured to provide a first voltage from any of the plurality of energy volumes having the plurality of different types to one or more first connectors of the modular electronic component assembly; and
second circuitry within the enclosure and configured to receive the first voltage from any of the plurality of energy volumes having the plurality of different types and to provide access to a second voltage, lower than the first voltage, via one or more second connectors of the modular electronic component assembly, wherein:
the one or more first connectors are provided on the bottom panel are configured to be sealingly separated from the one or more second connectors based on the seal being positioned between the enclosure and a body structure of a vehicle, and
the one or more second connectors are accessible via an opening in an access panel of the enclosure.

14. The modular electronic component assembly of claim 13 , wherein the first circuitry comprises at least one contactor configured to disconnect the first voltage from the one or more first connectors.

15. The modular electronic component assembly of claim 13 , further comprising, within the enclosure, one or more of an energy management module (EMM), a battery management system (BMS), and a high voltage distribution bus (HVDB).

16. The modular electronic component assembly of claim 13 , wherein the second circuitry is configured to electrically couple to at least first and second sources of the first voltage in any of the plurality of energy volumes and configured to provide redundant access to the second voltage via the one or more second connectors of the modular electronic component assembly, and wherein the modular electronic component assembly further comprises:
a first pyrofuse configured to disconnect the second circuitry from the first source of the first voltage without disconnecting the second circuitry from the second source of the first voltage; and
a second pyrofuse configured to disconnect the second circuitry from the second source of the first voltage without disconnecting the second circuitry from the first source of the first voltage.

17. A method, comprising:
providing a first voltage from a battery comprising a first battery subassembly and a second battery subassembly of a vehicle to a propulsion component of the vehicle;
receiving the first voltage at a first direct-current-to-direct-current (DCDC) converter from the first battery subassembly, wherein the first DCDC converter is electrically isolated from the second battery subassembly;
receiving the first voltage at a second DCDC converter from the second battery subassembly, wherein the second DCDC converter is electrically isolated from the first battery subassembly; and
providing, while providing the first voltage from the battery to the propulsion component, a second voltage, lower than the

Assignees

• Rivian Ip Holdings Llc

Inventors

• Lobo Kyle
• Sugatapala Sanjeewa Keven
• Mahmood Muhammad Mobeen
• Himmelheber Joseph Daniel
• Wang Baojin
• Fennema Brandon Louis
• Putnam Todd Adams

Classifications

• B60L50/66

  Arrangements of batteries · CPC title

• B60L1/00

  Supplying electric power to auxiliary equipment of vehicles (circuit arrangements for charging batteries H02J7/00) · CPC title

• B60K1/04 Primary

  of the electric storage means for propulsion · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• B60L58/20

  having different nominal voltages · CPC title