Safety switch for photovoltaic systems

Patent metadata

Field	Value
Publication number	US-12348182-B2
Application number	US-202117240276-A
Country	US
Kind code	B2
Filing date	Apr 26, 2021
Priority date	Apr 5, 2016
Publication date	Jul 1, 2025
Grant date	Jul 1, 2025

Abstract

Various implementations described herein are directed to a methods and apparatuses for disconnecting, by a device, elements at certain parts of an electrical system. The method may include measuring operational parameters at certain locations within the system and/or receiving messages from control devices indicating a potentially unsafe condition, disconnecting and/or short-circuiting system elements in response, and reconnection the system elements when it is safe to do so. Certain embodiments relate to methods and apparatuses for providing operational power to safety switches during different modes of system operation.

First claim

The invention claimed is:

1. A system comprising:
a power device comprising:
a first input terminal,
a second input terminal,
a third input terminal, and
power converter circuitry connected between the first input terminal and the third input terminal;

a pair of power sources connected in a serial string between the first input terminal and the third input terminal, wherein the pair of power sources comprises a first power source, which is connected to the first input terminal and the second input terminal, and a second power source, which is connected to the second input terminal and the third input terminal, and wherein the serial string comprises an open circuit voltage that is input to the power converter circuitry;
a switch connected between the first input terminal and the second input terminal of the power device, wherein each power source of the pair of power sources comprises one or more solar panels; and
a controller comprising a maximum power point tracking (MPPT) circuit, wherein the controller is configured to control the switch to:
in response to receiving an indication of an unsafe condition, create a short-circuit across the first power source between the first input terminal and the second input terminal, wherein the short-circuit sets the open circuit voltage to a voltage across the second power source between the second input terminal and the third input terminal and reduces the open circuit voltage that is input to the power converter circuitry below a voltage threshold; and
in response to receiving an indication of a safe condition, remove the short-circuit across the first power source between the first input terminal and the second input terminal to set the open circuit voltage to a voltage across the first power source and the second power source between the first input terminal and the third input terminal and increase power that is extracted from the first power source by the MPPT circuit.

2. The system of claim 1 , wherein the power device further comprises output terminals, and wherein the power device is configured to convert input power to output power.

3. The system of claim 1 , wherein the unsafe condition comprises at least one of: an overvoltage condition, a startup condition, a shutdown condition, a condition when no output power is provided at output terminals of the power device, a grid outage condition, a grid undervoltage condition, a failure of the power device, a fire, detection of an arc, detection of a short circuit, or a failure of at least one of the pair of power sources.

4. The system of claim 1 , wherein the indication of the safe condition comprises at least one of: a keep alive signal, a startup signal, or output power being provided at output terminals of the power device.

5. The system of claim 1 , further comprising at least one sensor, wherein the controller is further configured to receive, via the at least one sensor, a sensor measurement indicating at least one of: the unsafe condition or the safe condition.

6. The system of claim 5 , wherein the at least one sensor comprises at least one of: a current sensor, a voltage sensor, or a temperature sensor.

7. The system of claim 1 , further comprising a communication device, wherein the controller is further configured to receive, via the communication device, a signal indicating at least one of: the unsafe condition or the safe condition.

8. The system of claim 1 , wherein the switch comprises at least one of: a relay, a metal-oxide-semiconductor field-effect transistor (MOSFET), an insulated-gate bipolar transistor (IGBT), a bipolar junction transistor (BJT), or a junction field-effect transistor (JFET).

9. The system of claim 1 , wherein the controller comprises at least one of: an analog circuit, a microprocessor, a digital signal processor (DSP), an application-specific integrated circuit (ASIC), or a field-programmable gate array (FPGA).

10. The system of claim 1 , wherein the indication of the unsafe condition comprises an indication that the open circuit voltage is greater than the voltage threshold.

11. A method comprising:
controlling a power system, wherein the power system comprises:
a power device comprising:
a first input terminal,
a second input terminal,
a third input terminal, and
power converter circuitry connected between the first input terminal and the third input terminal;

a pair of power sources connected in a serial string between the first input terminal and the third input terminal, wherein the pair of power sources comprises a first power source, which is connected to the first input terminal and the second input terminal, and a second power source, which is connected to the second input terminal and the third input terminal, and wherein the serial string comprises an open circuit voltage that is input to the power converter circuitry;

a switch connected between the first input terminal and the second input terminal of the power device, wherein each power source of the pair of power sources comprises one or more solar panels; and
a controller comprising a maximum power point tracking (MPPT) circuit, wherein the controlling the power system comprises:
controlling, by the controller, the switch to:
in response to receiving an indication of an unsafe condition, create a short-circuit across the first power source between the first input terminal and the second input terminal, wherein the short-circuit sets the open circuit voltage to a voltage across the second power source between the second input terminal and the third input terminal and reduces the open circuit voltage that is input to the power converter circuitry below a voltage threshold; and
in response to receiving an indication of a safe condition, remove the short-circuit across the first power source between the first input terminal and the second input terminal to set the open circuit voltage to a voltage across the first power source and the second power source between the first input terminal and the third input terminal and increase power that is extracted from the first power source by the MPPT circuit.

12. The method of claim 11 , further comprising converting input power to output power at output terminals of the power device.

13. The method of claim 11 , wherein the unsafe condition comprises at least one of: an overvoltage condition, a startup condition, a shutdown condition, a condition when no output power is provided at output terminals of the power device, a grid-outage condition, a grid undervoltage condition, a failure of the power device, a fire, detection of an arc, detection of a short circuit, or a failure of at least one of the pair of power sources.

14. The method of claim 11 , wherein the indication of the safe condition comprises at least one of: a keep alive signal, a startup signal, or output power being provided at output terminals of the power device.

15. The method of claim 11 , further comprising receiving, via at least one sensor, a sensor measurement indicating at least one of: the unsafe condition or the safe condition.

16. The method of claim 15 , wherein the at least one sensor comprises at least one of: a current sensor, a voltage sensor, or a temperature sensor.

17. The method of claim 11 , further comprising receiving, via a communication device, a signal indicating at least one of: the unsafe condition or the safe condition.

18. The method of claim 11 , wherein the switch comprises at least one of: a relay, a metal-oxide-semiconductor field-effect transistor (MOSFET), an insulated-gate bipolar transistor (IGBT)

Assignees

• Solaredge Technologies Ltd

Inventors

• Loewenstern Yakir
• Yoscovich Ilan
• Braginsky David
• Glovinsky Tzachi
• Assia Izak
• Shkoury Roy

Classifications

• H02M3/158

  including plural semiconductor devices as final control devices for a single load · CPC title

• H02M7/48

  using discharge tubes with control electrode or semiconductor devices with control electrode · CPC title

• H02H7/122

  for inverters, i.e. DC/AC converters · CPC title

• H02H3/08

  responsive to excess current (responsive to abnormal temperature caused by excess current H02H5/04) · CPC title

• H02S50/10

  Testing of PV devices, e.g. of PV modules or single PV cells (testing of semiconductor devices during manufacturing {H10P74/00}) · CPC title