Optical device usable as a motor vehicle headlight

Patent metadata

Field	Value
Publication number	US-12345389-B2
Application number	US-202318381917-A
Country	US
Kind code	B2
Filing date	Oct 19, 2023
Priority date	Oct 21, 2022
Publication date	Jul 1, 2025
Grant date	Jul 1, 2025

Abstract

An optical device usable as a headlight of a motor vehicle has an optical system in the form of a lens and/or a light source which is surrounded by a housing and which is covered by a translucent, in particular transparent, cover which is connected to the housing. To increase the functionality of the optical device, a PTC heating assembly is configured to heat a space between the housing and the cover. The PTC heating assembly includes at least one PTC element and strip conductors that are connected electrically to the PTC element.

First claim

The invention claimed is:

1. An optical device, comprising:
an optical system including a lens and/or a light source;
a device housing that surrounds the optical system;
a transparent cover which covers the optical system and which is connected to the device housing;
a heater housing; and
a PTC heating assembly that is provided in the heater housing, the PTC heating assembly being configured to heat a space between the device housing and the cover, the PTC heating assembly including at least one PTC element and strip conductors that are connected to the PTC element in an electrically conductive manner; and

a mounting frame surrounding the heater housing and forming a circumferential groove in which a seal is provided and in which a contact rim of the device housing is accommodated in a sealed manner;
wherein the PTC heating assembly is connected to the device housing of the cover with the interposition of a heat-conducting adapter, the heat-conducting adapter having, on a heating assembly side thereof, a heat coupling surface configured for the flat abutment against the PTC heating assembly and a heat decoupling surface configured for the flat abutment against the device housing and/or the cover.

2. The optical device according to claim 1 , wherein the PTC heating assembly is connected to the device housing on a side of the device housing facing away from the cover.

3. The optical device according to claim 1 , wherein the PTC heating assembly is connected to the device housing or the cover in a heat-conducting manner.

4. The optical device according to claim 1 , wherein the heat decoupling surface has a flat extension that is larger than a flat extension of the heat coupling surface.

5. The optical device according to claim 1 , further comprising a blower that connected in terms of flow to the device housing with interposition of the PTC heating assembly.

6. The optical device according to claim 5 , wherein a flow path is formed between the blower and the cover.

7. The optical device according to claim 5 , wherein the heater housing joins the PTC heating assembly and the blower into a structural unit, and further comprising an air inlet opening leading to the blower and an air outlet opening leading to the device housing and which forms an air channel between the blower and the PTC heating assembly.

8. The optical device according to claim 1 , wherein the device housing comprises a reflector of a motor vehicle headlight with which at least one light source is associated for emitting light through the cover.

9. The optical device according to claim 8 , wherein the optical device is configured for use as a motor vehicle headlight.

10. A motor vehicle headlight comprising:
at least one light source;
a headlight housing which surrounds the light source and which includes a reflector;
a transparent cover which is connected to the headlight housing;
a heater housing;
a PTC heating assembly which is provided in the heater housing, the PTC heating assembly being configured to be heat a space between the headlight housing and the cover and that comprises at least one PTC element and strip conductors connected to the PTC element in an electrically conductive manner; and
a mounting frame surrounding the heater housing and forming a circumferential groove in which a seal is provided and in which a contact rim of the headlight housing is accommodated in a sealed manner;
wherein the PTC heating assembly is connected to the device housing or the cover with the interposition of a heat-conducting adapter, the heat-conducting adapter having, on a heating assembly side thereof, a heat coupling surface configured for the flat abutment against the PTC heating assembly and a heat decoupling surface configured for the flat abutment against the device housing and/or the cover.

11. An optical device, comprising:
an optical system including a lens and/or a light source;
a device housing that surrounds the optical system;
a transparent cover which covers the optical system and which is connected to the device housing;
a heater housing; and
a PTC heating assembly that is provided in the heater housing, the PTC heating assembly being configured to heat a space between the device housing and the cover, the PTC heating assembly including at least one PTC element and strip conductors that are connected to the PTC element in an electrically conductive manner;

a mounting frame surrounding the heater housing and forming a circumferential groove in which a seal is provided and in which a contact rim of the device housing is accommodated in a sealed manner; and
a blower that connected in terms of flow to the device housing with interposition of the PTC heating assembly.

12. The optical device according to claim 11 , wherein a flow path is formed between the blower and the cover.

13. The optical device according to claim 11 , wherein the heater housing joins the PTC heating assembly and the blower into a structural unit, and further comprising an air inlet opening leading to the blower and an air outlet opening leading to the device housing and which forms an air channel between the blower and the PTC heating assembly.

Assignees

• Eberspaecher Catem Gmbh & Co

Inventors

• Niederer Michael
• Scholz Peter
• Walz Kurt
• Weinand Ralf Lothar

Classifications

• F21S41/32

  Optical layout thereof · CPC title

• F21S41/148

  the main emission direction of the LED being perpendicular to the optical axis · CPC title

• F21V29/90

  Heating arrangements · CPC title

• H05B2203/02

  Heaters using heating elements having a positive temperature coefficient · CPC title

• F21W2107/10

  for land vehicles · CPC title