Thermoplastic Resin Composition and Molded Article Manufactured Therefrom
US-2024376301-A1 · Nov 14, 2024 · US
US12344740B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12344740-B2 |
| Application number | US-202218703755-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 3, 2022 |
| Priority date | Nov 10, 2021 |
| Publication date | Jul 1, 2025 |
| Grant date | Jul 1, 2025 |
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The present application relates to a heat-resistant thermoplastic electrostatic dissipative composition and shaped articles made therefrom. The composition comprises the following components: an aromatic polycarbonate, a polyalkylene terephthalate, a carbon nanotube and a reinforcement material. The shaped article made from the composition according to the present invention has a good combination of heat-resistance, semi-conductivity and dimensional stability.
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The invention claimed is: 1. A heat-resistant thermoplastic electrostatic dissipative composition comprising, relative to the total weight of the composition: A) from 10 to 35 wt. % of an aromatic polycarbonate; B) from 40 to 78 wt. % of a polyalkylene terephthalate; C) from 1.5 to 5 wt. % of a carbon nanotubes; and D) from 10 to 35 wt. % of a non-fibrous or non-needle-like reinforcement material selected from mineral fillers, and optionally one or more additives selected from the group consisting of (i) heat stabilizers and antioxidants; (ii) processing aids; (iii) nucleating agents; (iv) internal lubricants and/or external lubricants; (v) flame retardants; (vi) mold release agents; and (vii) transesterification inhibitor, wherein the weight ratio of the polyalkylene terephthalate to the aromatic polycarbonate is from 1.5:1 to 6:1, wherein the composition has a Vicat softening temperature above 155° C. measured according to ISO 306:2013 with 50N and 120 K/h. 2. The composition according to claim 1 , wherein the polyalkylene terephthalate is selected from the group consisting of polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, polyisobutylene terephthalate, polypentyl terephthalate, polyisopentyl terephthalate, and polyneopentyl terephthalate. 3. The composition according to claim 1 , wherein the polyalkylene terephthalate is polyethylene terephthalate with an intrinsic viscosity in the range of 0.4 to 1.3 deciliter/gram, as measure in accordance with ASTM D 4603-2011. 4. The composition according to claim 1 , wherein the polyalkylene terephthalate is polybutylene terephthalate with a melt volume flow rate (MVR) in the range of 5 to 60 cm 3 /10 min, as measured in accordance with ISO 1133-1:2011 (250° C./2.16 kg). 5. The composition according to claim 1 , wherein the carbon nanotube comprises a multi-wall carbon nanotube. 6. The composition according to claim 1 , wherein the carbon nanotube has a BET Nitrogen Surface Area from 100 m 2 /g to 500 m 2 /g, as measured according to ASTM D 3037 (1989). 7. The composition according to claim 1 , wherein the carbon nanotube is present in the composition in amount ranging from 1.5 wt. % to 4.5 wt. %, relative to the total weight of the composition. 8. The composition according to claim 1 , wherein the reinforcement material is in platy shape, spherical shape or spherical-like shape. 9. The composition according to claim 1 , wherein the composition has a HDT above 140° C. measured under a load of 0.45 MPa according to ISO 75-2:2013. 10. The composition according to claim 1 , wherein the composition has a surface resistivity ranging from 1E5 to 1E9 ohm/sq measured according to IEC 60093-1989. 11. A shaped article made from the composition according to claim 1 . 12. The shaped article according to claim 11 , which is a heat-resistant tray or box, or a housing for electronic device.
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