Agricultural sampling system and related methods

Patent metadata

Field	Value
Publication number	US-12343694-B2
Application number	US-202117326050-A
Country	US
Kind code	B2
Filing date	May 20, 2021
Priority date	Feb 28, 2020
Publication date	Jul 1, 2025
Grant date	Jul 1, 2025

Abstract

An automated computer-controlled sampling system and related methods for collecting, processing, and analyzing agricultural samples for various chemical properties such as plant available nutrients. The sampling system allows multiple samples to be processed and analyzed for different analytes or chemical properties in a simultaneous concurrent or semi-concurrent manner. Advantageously, the system can process soil samples in the “as collected” condition without drying or grinding. The system generally includes a sample preparation sub-system which receives soil samples collected by a probe collection sub-system and produces a slurry (e.g., mixture of soil, vegetation, and/or manure and water), and a chemical analysis sub-system which processes the prepared slurry samples for quantifying multiple analytes and/or chemical properties of the sample. The preparation sub-system may comprise a slurry recirculation flow loop configured with devices to stir, measure, and adjust a water to solids ratio of the slurry.

First claim

What is claimed is:

1. An agricultural sample preparation system comprising:
a mixing device fluidly coupled to a water source, the mixing device configured and operable to receive an agricultural sample and mix the sample with water to prepare a slurry;
a stirring device fluidly coupled to the mixing device, the stirring device configured to receive and maintain the slurry in an agitated mixed condition;
a density measurement device fluidly coupled to the stirring device, the density measurement device arranged to receive the slurry and configured to measure a density of the slurry;
a closed slurry recirculation flow loop fluidly coupled to the stirring device, the stirring device comprising a stirring chamber which forms an integral part of the slurry recirculation flow loop;
wherein the slurry recirculation flow loop comprises a slurry recirculation pump operable to circulate the slurry through the slurry recirculation flow loop including the stirring device; and
wherein the slurry recirculation flow loop is fluidly isolated from the mixing device when slurry is circulating through the slurry recirculation flow loop.

2. The system according to claim 1 , wherein the slurry recirculation flow loop comprises the density measurement device.

3. The system according to claim 2 , wherein the density measurement device is a U-tube vibrational density meter configured to measure slurry in a dynamic flowing state through the meter or a stagnant flow state.

4. The system according to claim 1 , wherein the slurry recirculation flow loop is fluidly coupled to a slurry analysis sub-system configured to analyze the slurry for an analyte.

5. The system according to claim 4 , wherein the analyte has a property of agricultural-related significance.

6. The system according to claim 4 , wherein the slurry recirculation flow loop further comprises a fine filter unit fluidly coupled to the slurry analysis sub-system, the fine filter unit operable to pass a slurry having a predetermined maximum particle size.

7. The system according to claim 1 , wherein the slurry recirculation flow loop further comprises a straight-through accumulator configured to suppress pressure surges produced by the slurry recirculation pump in the slurry recirculation flow loop.

8. The system according to claim 7 , wherein the accumulator comprises:
a body defining an elongated chamber;
a slurry inlet at a first end of the chamber and a slurry outlet at a second end of the chamber, the slurry inlet and slurry outlet defining a longitudinal flow axis extending therethrough; and
a resiliently deformable diaphragm dividing the chamber into a pre-charged gas portion and a slurry portion which conveys slurry from the inlet to the outlet in a linear path.

9. The system according to claim 8 , wherein a cross-sectional area of the chamber measured transversely to the longitudinal flow axis is about thirty times the cross-sectional area of the slurry inlet and outlet.

10. The system according to claim 1 , wherein the stirring device comprises a water inlet configured to add water to the slurry to dilute the slurry to a target water to agricultural solids ratio.

11. The system according to claim 1 , wherein the stirring device comprises a slurry inlet to receive slurry from the mixing device, a slurry recirculation inlet fluidly coupled to the slurry recirculation flow loop, and a slurry recirculation outlet fluidly coupled to the slurry recirculation flow loop.

12. An agricultural sample preparation system comprising:
a mixing device fluidly coupled to a water source, the mixing device configured and operable to receive an agricultural sample and mix the sample with water to prepare a slurry;
a stirring device fluidly coupled to the mixing device, the stirring device configured to receive and maintain the slurry in an agitated mixed condition;
a density measurement device fluidly coupled to the stirring device, the density measurement device arranged to receive the slurry and configured to measure a density of the slurry; and
a coarse filter unit fluidly coupled between the mixing device and stirring device, the coarse filter unit configured to remove oversized particles from the slurry received by the stirring device from the mixing device;
wherein the coarse filter unit includes a pressurized air inlet and a pressurized water inlet collectively forming a bubbler for clearing oversize particles from a filter screen of the coarse filter unit.

13. An agricultural sample preparation system comprising:
a mixing device fluidly coupled to a water source, the mixing device configured and operable to receive an agricultural sample and mix the sample with water to prepare a slurry;
a stirring device fluidly coupled to the mixing device, the stirring device configured to receive and maintain the slurry in an agitated mixed condition;
a density measurement device fluidly coupled to the stirring device, the density measurement device arranged to receive the slurry and configured to measure a density of the slurry; and
a closed slurry recirculation flow loop fluidly coupled to the stirring device, the stirring device comprising a stirring chamber which forms an integral part of the slurry recirculation flow loop;
wherein the mixing device comprises a mixing chamber agitated by a rotatable mixing blade mechanism, and the stirring chamber of the stirring device is agitated by a rotatable stirring blade mechanism;
wherein the mixing blade mechanism is configured and operable to impart greater energy into and more aggressively mix the slurry in the mixing device than the stirring blade mechanism in the stirring device.

14. The system according to claim 13 , further comprising a level sensor configured to measure a level of slurry in the stirring device, wherein the rotational speed of the stirring blade mechanism is controlled and adjusted based on the level of slurry measured by the level sensor.

Assignees

• Prec Planting Llc

Inventors

• Swanson Todd
• Levy Kent
• Schaefer Timothy A
• Litwiller Riley
• Harman Reid
• Seelye Joshua
• Vaccari Adam
• Ganoza Joaquin
• Koch Dale M

Classifications

• B01F25/54

  provided with a pump inside the receptacle to recirculate the material within the receptacle · CPC title

• B01F25/52

  with a rotary stirrer in the recirculation tube · CPC title

• B01F23/59 Primary

  Mixing systems, i.e. flow charts or diagrams · CPC title

• G05D11/137

  by sensing the density of the mixture · CPC title

• B01F25/51

  in which the mixture is circulated through a set of tubes, e.g. with gradual introduction of a component into the circulating flow · CPC title