Three-dimensional printed swabs for diagnostic testing

Patent metadata

Field	Value
Publication number	US-12342996-B2
Application number	US-202117178867-A
Country	US
Kind code	B2
Filing date	Feb 18, 2021
Priority date	Mar 20, 2020
Publication date	Jul 1, 2025
Grant date	Jul 1, 2025

First claim

What is claimed is:

1. A three-dimensional printed swab comprising:
a shaft defining a longitudinal axis of the swab; and
a tip portion integrally formed with the shaft and defining an oblong shape, wherein the tip portion comprises a plurality of protrusions each extending outward from the shaft and transverse to the longitudinal axis to define a studded surface on the oblong tip portion,
wherein the tip portion further comprises a tip defining a distal end of the swab and having a partial-spherical shape, the tip being devoid of protrusions,
wherein the plurality of protrusions extending from the tip portion comprises a series of circumferential arrays of protrusions positioned along the longitudinal axis, and
wherein the series of circumferential arrays of protrusions comprises a first circumferential array of protrusions and a second circumferential array of protrusions positioned consecutively along the longitudinal axis, and wherein the protrusions of the first circumferential array of protrusions are offset from the protrusions of the second circumferential array of protrusions in the circumferential direction.

2. The three-dimensional printed swab of claim 1 , wherein the series of circumferential arrays of protrusions further comprises a third circumferential array of protrusions positioned consecutively along the longitudinal axis with respect to the second circumferential array of protrusions, and wherein the protrusions of the first circumferential array of protrusions are aligned with the protrusions of the third circumferential array of protrusions in the circumferential direction.

3. The three-dimensional printed swab of claim 1 , wherein the partial-spherical shape of the tip portion encompasses a portion of a sphere greater than a hemisphere.

4. The three-dimensional printed swab of claim 1 , wherein each of the circumferential arrays of protrusions comprises four or more protrusions having respective free ends equally spaced apart from one another in a circumferential direction around the longitudinal axis.

5. The three-dimensional printed swab of claim 4 , wherein the four or more protrusions have respective base ends equally spaced apart from one another in the circumferential direction.

6. The three-dimensional printed swab of claim 5 , wherein the free ends of each of the four or more protrusions comprises a partial-spherical shape.

7. The three-dimensional printed swab of claim 4 , wherein the series of circumferential arrays of protrusions includes a proximal circumferential array of protrusions disposed on a proximal end of the tip portion opposite from the distal end of the swab along the longitudinal axis,
wherein a diameter of the proximal circumferential array of protrusions is less than a diameter of any other one of the circumferential arrays of protrusions.

8. The three-dimensional printed swab of claim 1 , wherein the circumferential arrays of protrusions are equally spaced apart from one another along the longitudinal axis.

9. The three-dimensional printed swab of claim 1 , wherein each of the protrusions extends perpendicular to the longitudinal axis.

10. The three-dimensional printed swab of claim 1 , wherein the shaft and the tip portion are formed of the same material.

11. A method for fabricating a three-dimensional printed swab, the method comprising:
receiving a digital three-dimensional model corresponding to the swab; and
integrally forming, via three-dimensional printing and based at least in part on the digital three-dimensional model, a shaft and a tip portion of the swab, wherein the shaft defines a longitudinal axis of the swab, wherein the tip portion defines an oblong shape, wherein the tip portion comprises a plurality of protrusions each extending outward from the shaft and transverse to the longitudinal axis to define a studded surface on the oblong tip portion,
wherein the tip portion further comprises a tip defining a distal end of the swab and having a partial-spherical shape, the tip being devoid of protrusions,
wherein the plurality of protrusions extending from the tip portion comprises a series of circumferential arrays of protrusions positioned along the longitudinal axis, and
wherein the series of circumferential arrays of protrusions comprises a first circumferential array of protrusions and a second circumferential array of protrusions positioned consecutively along the longitudinal axis, and wherein the protrusions of the first circumferential array of protrusions are offset from the protrusions of the second circumferential array of protrusions in the circumferential direction.

12. The method of claim 11 , wherein each of the circumferential arrays of protrusions comprises four or more protrusions having respective free ends equally spaced apart from one another in a circumferential direction around the longitudinal axis.

13. The method of claim 11 , wherein the shaft and the tip portion are formed of the same material.

Assignees

• Univ South Florida
• Feinstein Institutes For Medical Research

Inventors

• Decker Summer J
• Ford Jonathan
• Hazelton Todd
• Goldstein Todd
• Kim Kami
• Teng Michael
• Sinnott John

Classifications

• A61B10/0045

  Devices for taking samples of body liquids · CPC title

• A61B2560/04

  Constructional details of apparatus · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title

• A61B2010/0216

  Sampling brushes · CPC title

• A61B10/02 Primary

  Instruments for taking cell samples or for biopsy {(A61B10/0038 and A61B10/0045 take precedence; needle locating or guiding means A61B17/3403; samplers for enzymology or microbiology C12M1/26; sampling or preparing biological specimens G01N33/48)} · CPC title