Sulfide solid electrolyte for all-solid secondary battery, method of preparing the same, and all-solid secondary battery including the same

Patent metadata

Field	Value
Publication number	US-12341154-B2
Application number	US-202217856008-A
Country	US
Kind code	B2
Filing date	Jul 1, 2022
Priority date	Jul 2, 2021
Publication date	Jun 24, 2025
Grant date	Jun 24, 2025

Abstract

A sulfide solid electrolyte for an all-solid secondary battery includes lithium, phosphorus, sulfur, oxygen, and halogen atoms, wherein the sulfide solid electrolyte has an argyrodite-type crystal structure, the halogen atoms includes chlorine and at least two of bromine, iodine, and fluorine, an atomic ratio of sulfur to oxygen in the sulfide solid electrolyte is about 4 or higher, and an atomic ratio of chlorine to the at least two of bromine, iodine, and fluorine is about 9 or higher.

First claim

What is claimed is:

1. A sulfide solid electrolyte for an all-solid secondary battery, the sulfide solid electrolyte comprising lithium, phosphorus, sulfur, oxygen, and halogen atoms, wherein:
the sulfide solid electrolyte has an argyrodite-type crystal structure,
the halogen atoms include chlorine and at least two of bromine, iodine, and fluorine,
an atomic ratio of sulfur to oxygen in the sulfide solid electrolyte is about 4 or higher, and
an atomic ratio of chlorine to the at least two of bromine, iodine, and fluorine is about 9 or higher.

2. The sulfide solid electrolyte as claimed in claim 1 , wherein:
the halogen atoms include chlorine, bromine, and iodine, and
an atomic ratio R1 of the chlorine to the phosphorus, an atomic ratio R2 of the bromine to the phosphorus, and an atomic ratio R3 of the iodine to the phosphorus satisfy Equation 1:
1.3≤R1+R2+R3≤1.8.  Equation 1

3. The sulfide solid electrolyte as claimed in claim 1 , wherein a lattice parameter of the argyrodite-type crystal structure is greater than about 9.800 angstroms and less than about 9.880 angstroms.

4. The sulfide solid electrolyte as claimed in claim 1 , wherein an atomic ratio R1 of the chlorine to the phosphorus, an atomic ratio R2 of the bromine to the phosphorus, and an atomic ratio R3 of the iodine to the phosphorus satisfy Equations 2 to 4:
1.3≤R1≤1.5  Equation 2

0≤R2≤0.2  Equation 3

0≤R3≤0.05.  Equation 4

5. The sulfide solid electrolyte as claimed in claim 1 , wherein an atomic ratio R4 of the lithium to the phosphorus and an atomic ratio R5 of the lithium to the sulfur satisfy Equations 5 and 6:
5.4≤R4<5.7  Equation 5

1.3≤R5<1.55.  Equation 6

6. The sulfide solid electrolyte as claimed in claim 1 , wherein an amount of the halogen atoms is about 20 atom % or less, based on a total amount of the sulfide solid electrolyte.

7. The sulfide solid electrolyte as claimed in claim 1 , wherein the sulfide solid electrolyte is a compound represented by Formula 1:
Li a P 1 S b O c Ha d ,  Formula 1

wherein, in Formula 1, 5.4<a<5.6, 4.4<(b+c)<4.6, 0<c/(c+b)<0.2, and 1.4<d<1.6,
wherein Ha d is a halogen element represented by Formula 2:
Cl e Br f I g , and  Formula 2

wherein, in Formula 2, 1.3<e<1.5, 0<f<0.2, and 0<g<0.05.

8. The sulfide solid electrolyte as claimed in claim 7 , wherein the sulfide solid electrolyte is a compound represented by Formula 3:
Li a PS b O c Cl e1 Br f1 I g1   Formula 3

wherein, in Formula 3, 5.4<a<5.6, 3.6<b<4.6, 0<c<1.0, 1.35<e1<1.45, 0.1<f1<0.15, 0<g1<0.02, and 1.4<e1+f1+g1<1.6.

9. The sulfide solid electrolyte as claimed in claim 7 , wherein the compound represented by Formula 1 is Li 5.57 P 1 S 4.06 O 0.45 Cl 1.40 Br 0.13 I 0.01 , Li 5.57 PS 3.62 O 0.90 Cl 1.40 Br 0.13 I 0.01 , Li 5.57 PS 4.06 O 0.45 Cl 1.40 Br 0.13 I 0.02 , Li 5.57 P 1 S 3.62 O 0.90 Cl 1.40 Br 0.13 I 0.02 , Li 5.7 P 1 S 4.06 O 0.45 Cl 1.40 Br 0.13 I 0.01 , Li 5.7 P 1 S 4.06 O 0.45 Cl 1.40 Br 0.13 I 0.01 , or a combination thereof.

10. The sulfide solid electrolyte as claimed in claim 1 , wherein an ionic conductivity of the sulfide solid electrolyte is about 2 mS/cm or higher.

11. The sulfide solid electrolyte as claimed in claim 1 , wherein the sulfide solid electrolyte has an ion conductivity retention rate of about 70% or more after 7 days of exposure to the atmosphere.

12. An all-solid secondary battery, comprising:
a cathode layer;
an anode layer; and
a solid electrolyte layer,
wherein at least one of the cathode layer and the solid electrolyte layer includes the sulfide solid electrolyte as claimed in claim 1 .

13. The all-solid secondary battery as claimed in claim 12 , wherein:
the anode layer includes an anode current collector and a first anode active material layer,
a second anode active material layer is on the first anode active material layer and/or between the anode current collector and the first anode active material layer, and
the second anode active material layer includes lithium or a lithium alloy.

14. The all-solid secondary battery as claimed in claim 12 , wherein:
the anode layer includes an anode current collector and a first anode active material layer, and
the all-solid secondary battery further comprises a carbon layer between the first anode active material layer and the solid electrolyte layer.

15. A method of preparing a sulfide solid electrolyte, the method comprising:
preparing a precursor mixture by mixing at least two precursors including lithium, sulfur, phosphorus, oxygen, and halogen atoms; and
heat-treating the precursor mixture at a temperature of about 350° C. or higher to prepare the sulfide solid electrolyte as claimed in claim 1 .

16. The method as claimed in claim 15 , wherein heat-treating the precursor mixture is performed in a vacuum condition at a temperature of about 500° C. to about 650° C. for about 5 hours or more.

17. The method as claimed in claim 15 , wherein preparing the precursor mixture includes mechanically milling the at least two precursors.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Sohn Dongrak
• Han Jungmin
• Sohn Keesun
• Shim Sunggeun
• Song Minsang
• Song Minjin
• Lee Kyulin
• Yi Jeongdoo
• Ryu Younggyoon
• Jung Yunchae
• Han Sangil

Classifications

• H01M2300/008

  Halides · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2300/0068

  inorganic · CPC title

• C01B25/14

  Sulfur, selenium, or tellurium compounds of phosphorus · CPC title

• H01M10/052

  Li-accumulators · CPC title