DC high-voltage relay, and contact material for DC high-voltage relay

Patent metadata

Field	Value
Publication number	US-12340956-B2
Application number	US-202017642667-A
Country	US
Kind code	B2
Filing date	Sep 8, 2020
Priority date	Sep 13, 2019
Publication date	Jun 24, 2025
Grant date	Jun 24, 2025

Abstract

A DC high-voltage relay with at least one contact pair including a movable contact and a fixed contact, the contact pair having a contact force and/or an opening force of 100 gf or more, having a rated voltage of 48 V or more, the movable contact and/or the fixed contact includes a Ag oxide-based contact material. Metal components contain at least one metal M essentially containing Zn, and a balance being Ag and inevitable impurity metals, and the contact material has a content of the metal M of 0.2% by mass or more and 8% by mass or less based on a total mass. The contact material has a material structure in which one or more oxides of the metal M having an average particle size of 0.01 μm or more and 0.4 μm or less are dispersed in a matrix including Ag or a Ag alloy.

First claim

The invention claimed is:

1. A DC high-voltage relay comprising at least one contact pair comprising a movable contact and a fixed contact, the contact pair having a contact force and/or an opening force of 100 gf or more, the DC high-voltage relay having a rated voltage of 48 V or more, wherein
the movable contact and/or the fixed contact comprises a Ag oxide-based contact material,
the contact material comprises one or more components including at least Zn, and a balance being Ag and inevitable impurity metals,
the contact material has a content of the components of 0.2% by mass or more and 6.0% by mass or less based on a total mass of all metal components of the contact material,
the contact material has a material structure in which one or more oxides of the components are dispersed in a matrix including Ag or a Ag alloy, and
the oxides have an average particle size of 0.01 μm or more and 0.4 μm or less.

2. The DC high-voltage relay according to claim 1 , wherein
the contact material further contains at least one component selected from the group consisting of Sn, In, Ni, Te, Bi and Cu as additive elements, and
the total content of the Zn and any additive elements is 0.2% by mass or more and 6.0% by mass or less based on the total mass of all the metal components of the contact material.

3. The DC high-voltage relay according to claim 2 , comprising:
a drive section which generates and transmits a drive force for moving a movable contact; and a contact section which performs switching of a DC high-voltage circuit,
the drive section comprises an electromagnet or a coil which generates a drive force; a transmission unit which transmits the drive force to the contact section; and a biasing unit which biases the transmission unit for closing or opening the contact pair,
the contact section comprises at least one contact pair including a fixed contact and a movable contact which is moved by the transmission unit of the drive section; and at least one movable terminal bonded to the movable contact and at least one fixed terminal bonded to the fixed contact.

4. The DC high-voltage relay according to claim 2 , wherein oxides on an arbitrary cross-section of the contact material has an area ratio of 0.1% or more and 20% or less.

5. The DC high-voltage relay according to claim 1 , comprising:
a drive section which generates and transmits a drive force for moving a movable contact; and a contact section which performs switching of a DC high-voltage circuit,
the drive section comprises an electromagnet or a coil which generates a drive force; a transmission unit which transmits the drive force to the contact section; and a biasing unit which biases the transmission unit for closing or opening the contact pair,
the contact section comprises at least one contact pair including a fixed contact and a movable contact which is moved by the transmission unit of the drive section; and at least one movable terminal bonded to the movable contact and at least one fixed terminal bonded to the fixed contact.

6. The DC high-voltage relay according to claim 5 , wherein oxides on an arbitrary cross-section of the contact material has an area ratio of 0.1% or more and 20% or less.

7. The DC high-voltage relay according to claim 1 , wherein oxides on an arbitrary cross-section of the contact material has an area ratio of 0.1% or more and 20% or less.

8. A contact material for a DC high-voltage relay, the contact material being a Ag oxide-based contact material for forming at least a surface of a movable contact and/or a fixed contact of a DC high-voltage relay, the DC high-voltage relay having a rated voltage of 48 V or more, and a contact force and/or an opening force of 100 gf or more at a contact pair, wherein
the contact material comprises one or more components including at least Zn, and a balance being Ag and inevitable impurity metals,
the contact material has a content of the components of 0.2% by mass or more and 6.0% by mass or less based on a total mass of all metal components of the contact material,
the contact material has a material structure in which one or more oxides of the components are dispersed in a matrix including Ag or a Ag alloy, and
the oxides have an average particle size of 0.01 μm or more and 0.4 μm or less.

9. The contact material for a DC high-voltage relay according to claim 8 , wherein
the contact material further contains at least one component selected from the group consisting of Sn, In, Ni, Te, Bi and Cu as additive elements, and
the total content of the Zn and any additive elements is 0.2% by mass or more and 6.0% by mass or less based on the total mass of all the metal components of the contact material.

10. The contact material for a DC high-voltage relay according to claim 9 , wherein an area ratio of the oxides on an arbitrary cross-section is 0.1% or more and 20% or less.

11. The contact material for a DC high-voltage relay according to claim 8 , wherein an area ratio of the oxides on an arbitrary cross-section is 0.1% or more and 20% or less.

Assignees

• Tanaka Precious Metal Ind

Inventors

• NISHIDE Sachihiro
• Nakamura Tetsuya
• Yanagihara Nobuhito

Classifications

• H01H50/546

  for contactors having bridging contacts · CPC title

• H01H50/44

  Magnetic coils or windings · CPC title

• C22C5/06

  Alloys based on silver · CPC title

• C22C29/12

  based on oxides · CPC title

• H01H1/02372

  containing as major components one or more oxides of the following elements only: Cd, Sn, Zn, In, Bi, Sb or Te · CPC title