Roofing structures and related methods

Patent metadata

Field	Value
Publication number	US-12338632-B2
Application number	US-202318093952-A
Country	US
Kind code	B2
Filing date	Jan 6, 2023
Priority date	Jan 7, 2022
Publication date	Jun 24, 2025
Grant date	Jun 24, 2025

Abstract

Some embodiments relate to a roofing structure. The roofing structure comprises a plurality of roofing membranes positioned on a roofing substrate. Each of the plurality of roofing membranes comprises an edge portion that abuts or overlaps with, or is adjacent to, an edge portion of another roofing membrane, so as to define a plurality of seams between adjacent roofing membranes. The roofing structure further comprises a plurality of standing seam structures positioned over the plurality of seams so as to conceal the plurality of seams.

First claim

We claim:

1. A roofing structure comprising:
a roofing substrate;
a plurality of roofing membranes positioned along the roofing substrate, the plurality of roofing membranes comprising:
a first roofing membrane having a first edge portion and a second edge portion opposite the first edge portion; and
a second roofing membrane comprising a first edge portion, and a second edge portion opposite the first edge portion;
wherein the first edge portion of the second roofing membrane is configured to overlie the first edge portion of the first roofing membrane in overlapping contact therewith so as to define a first seam between the first roofing membrane and the second roofing membrane;
wherein the first edge portion and the second edge portion of each of the roofing membranes comprise at least one of a selvage edge, an offset edge, or a combination thereof; and

at least one standing seam structure positioned over the first seam, the at least one standing seam structure having a vertical member, and a horizontal member extending substantially perpendicular to the vertical member and configured to substantially conceal the first seam;
wherein the at least one standing seam structure comprises a monolithic structure with the horizontal member being integral with the vertical member; and
wherein the at least one standing seam structure is secured to the first roofing membrane and the second roofing membrane with the horizontal member of the at least one standing seam structure extending over the first seam and in contact with the first roofing membrane and the second roofing membrane.

2. The roofing structure of claim 1 , wherein the roofing substrate comprises a pitch of 4:12 to 12:12.

3. The roofing structure of claim 1 , further comprising a third roofing membrane having a first edge portion, and a second edge portion opposite the first edge portion; wherein the second edge portion of the third roofing membrane is configured to overlap the second edge portion of the second roofing membrane so as to define a second seam between the second roofing membrane and the third roofing membrane.

4. The roofing structure of claim 3 , wherein the second edge portion of the third roofing membrane comprises a selvage edge, an offset edge, or a combination thereof.

5. The roofing structure of claim 1 , further comprising a third roofing membrane having a first edge portion, and a second edge portion opposite the first edge portion and configured to overlap the second edge portion of the second roofing membrane so as to define a second seam between the second roofing membrane and the third roofing membrane; and wherein the at least one standing seam structure comprises a first standing seam structure positioned over the first seam, a second standing seam structure positioned over the second seam, and a third standing seam structure positioned over a non-edge portion of at least one of the first roofing membrane, the second roofing membrane, or the third roofing membrane.

6. The roofing structure of claim 5 , wherein the third standing seam structure is positioned substantially parallel to at least one of the first standing seam structure, the second standing seam structure, or both the first standing seam structure and the second standing seam structure.

7. The roofing structure of claim 1 , wherein the plurality of roofing membranes comprises single layer membranes, multi-layer membranes, or a combination thereof.

8. The roofing structure of claim 1 , wherein the at least one standing seam structure comprises an inverted T-shaped standing seam structure.

9. The roofing structure of claim 1 , wherein the at least one standing seam structure comprises an L-shaped standing seam structure.

10. The roofing structure of claim 1 , wherein the horizontal member of the at least one standing seam structure further comprises a recessed cavity formed in a bottom surface thereof; wherein the recessed cavity is configured to receive at least a portion of overlapped first edge portions of the first roofing membrane and the second roofing membrane.

11. A method, comprising:
obtaining a plurality of roofing membranes, each of the roofing membranes comprising a first edge portion and a second edge portion opposite the first edge portion;
wherein the first edge portion and the second edge portion of the roofing membranes comprise at least one of a selvage edge, an offset edge, or a combination thereof;
positioning a first roofing membrane on a roofing substrate;
positioning a second roofing membrane on the roofing substrate adjacent the first roofing membrane, with the first edge portion of the second roofing membrane in overlapped contact with the first edge portion of the first roofing membrane so as to define a seam therebetween; and
positioning at least one standing seam structure over the seam defined between the first and second roofing membranes;
wherein the at least one standing seam structure is configured to substantially cover and conceal the seam;
wherein the at least one standing seam structure includes a vertical member and a horizontal member extending substantially perpendicular to the vertical member;
wherein the at least one standing seam structure comprises a monolithic structure with the horizontal member being integral with the vertical member; and
securing the at least one standing seam structure to the first roofing membrane and the second roofing membrane with the horizontal member extending over the seam and in contact with the first roofing membrane and the second roofing membrane.

12. The method of claim 11 , further comprising positioning a third roofing membrane on the roofing substrate adjacent the second roofing membrane, with a second edge portion of the third roofing membrane in overlapping contact with the second edge portion of the second roofing membrane so as to define a second seam between the second roofing membrane and the third roofing membrane.

13. The method of claim 12 , further comprising positioning a second standing seam structure over the second seam so as to conceal the second seam.

14. The method of claim 13 , further comprising positioning a third standing seam structure along a non-edge portion of at least one of the first roofing membrane, the second roofing membrane, or any combination thereof.

15. The method of claim 11 , wherein positioning the first roofing membrane and positioning the second roofing membrane on the roofing substrate comprise applying the first and second roofing membranes across a slope of the roofing substrate, with the at least one standing seam structure extending in a substantially horizontal direction.

16. The method of claim 11 , wherein positioning the first roofing membrane and positioning the seconding roofing membrane on the roofing substrate comprise applying the first and second roofing membranes along a slope of the roofing substrate extending from a ridge to an eave, with the at least one standing seam structure extending in a substantially vertical direction.

17. A roofing structure, comprising:
a roofing substrate;
a plurality of roofing membranes positioned on the roofing substrate, each of the roofing membranes comprising a sheet formed from a weather resistant material and having a first edge portion and a second edge portion;
wherein a first edge portion of a first roofing membrane is positioned in overlapping contact with an adjacent first edge portion of a second roofing membrane so as to define a seam between the first roofing membrane and the second roofing membrane;
wherein the first edge portion and th

Assignees

• Bmic Llc

Inventors

• Boss Daniel E
• Yang Li-Ying
• Anderson Eric R
• Scott David

Classifications

• E04D3/366

  by closing the space between the slabs or sheets by gutters, bulges, or bridging elements, e.g. strips · CPC title

• E04D5/00

  Roof covering by making use of flexible material, e.g. supplied in roll form (using stiff sheets E04D3/00; gravelling of flat roofs E04D7/00 {; granulated roof covering E04D7/005}; built-up roofs E04D11/02) · CPC title

• E04D5/146

  Linear fastening means, e.g. strips · CPC title

• E04D13/15 Primary

  Trimming strips; Edge strips; Fascias; {Expansion joints for roofs (wall copings E04D3/405; drainage borders E04D13/0459; joints in general E04B1/68)} · CPC title

• E04D5/142 Primary

  along the edge of the flexible material · CPC title