Apparatus and method for controlling regeneration of fuel cell vehicle

Patent metadata

Field	Value
Publication number	US-12337725-B2
Application number	US-202318491740-A
Country	US
Kind code	B2
Filing date	Oct 20, 2023
Priority date	Dec 9, 2022
Publication date	Jun 24, 2025
Grant date	Jun 24, 2025

Abstract

In an embodiment a regenerative braking control apparatus includes a fuel cell stack configured to provide energy to a driving motor of the vehicle, a cathode oxygen depletion (COD) heater configured to remove gas remaining in the fuel cell stack, a high voltage battery configured to supply power to the driving motor or to be charged by using power generated by the driving motor through regenerative braking and a processor configured to calculate a reference state-of-charge (SOC) based on an expected driving route, to calculate a limit power for the COD heater based on an operating state of a cooling device for cooling the COD heater when a SOC of the high voltage battery is greater than or equal to the reference SOC and to calculate consumable power of the COD heater based on the limit power of the COD heater.

First claim

What is claimed is:

1. A regenerative braking control apparatus for a vehicle, the apparatus comprising:
a fuel cell stack configured to provide energy to a driving motor of the vehicle;
a cathode oxygen depletion (COD) heater configured to remove gas remaining in the fuel cell stack;
a high voltage battery configured to supply power to the driving motor or to be charged by using power generated by the driving motor through regenerative braking; and
a processor configured to:
calculate a reference state-of-charge (SOC) based on an expected driving route;
calculate a limit power for the COD heater based on an operating state of a cooling device for cooling the COD heater when a SOC of the high voltage battery is greater than or equal to the reference SOC; and
calculate consumable power of the COD heater based on the limit power of the COD heater.

2. The apparatus of claim 1 , wherein the processor is configured to calculate the reference SOC based on a descending section of a road within a predetermined unit section on the expected driving route and a slope of the descending section.

3. The apparatus of claim 1 , wherein the processor is configured to calculate the reference SOC based on a change amount of regenerative braking energy during a predetermined first unit time.

4. The apparatus of claim 1 , wherein the processor is configured to use a change in the SOC of the high voltage battery during a predetermined second unit time.

5. The apparatus of claim 1 , wherein the processor is configured to calculate the limit power to be low as a coolant temperature of the cooling device decreases.

6. The apparatus of claim 5 , wherein the processor is configured to calculate the limit power to be high as a coolant amount provided to the COD heater increases.

7. The apparatus of claim 6 , wherein the processor is configured to calculate the limit power to be high in proportion to revolutions per minute (RPM) of a coolant pump of the cooling device.

8. The apparatus of claim 1 , wherein the processor is configured to:
calculate the consumable power of the COD heater in proportion to the limit power when the limit power of the COD heater is greater than or equal to a predetermined threshold value, and
consume power generated by the regenerative braking within a range of the consumable power through the COD heater.

9. The apparatus of claim 8 , wherein the processor is configured to drive the cooling device to increase cooling intensity in proportion to the consumable power.

10. The apparatus of claim 8 , wherein the processor is configured to increase revolutions per minute (RPM) of a coolant pump that controls a coolant flow path of the COD heater when the limit power of the COD heater is less than the threshold value.

11. The apparatus of claim 10 , wherein the processor is configured to close a flow path between the fuel cell stack and an air compressor and increases RPM of the air compressor when the limit power of the COD heater is less than the threshold value.

12. A regenerative braking control method for a fuel cell vehicle, the method comprising:
calculating a reference state-of-charge (SOC) based on an expected driving route;
calculating a limit power of a cathode oxygen depletion (COD) heater based on an operating state of a cooling device for cooling the COD heater when a SOC of a high voltage battery is greater than or equal to the reference SOC; and
calculating consumable power of the COD heater based on the limit power of the COD heater.

13. The method of claim 12 , wherein calculating the reference SOC comprises using a descending section of a road within a predetermined unit section on the expected driving route and a slope of the descending section.

14. The method of claim 12 , wherein calculating the reference SOC comprises using a change of regenerative braking energy during a predetermined first unit time.

15. The method of claim 12 , wherein calculating the reference SOC comprises using a change in the SOC of the high voltage battery during a predetermined second unit time.

16. The method of claim 14 , wherein calculating the limit power includes calculating the limit power to be low as a coolant temperature of the cooling device decreases.

17. The method of claim 16 , wherein calculating the limit power further includes calculating the limit power to be high as a coolant amount provided to the COD heater increases.

18. The method of claim 17 , wherein calculating the limit power further includes calculating the limit power to be high in proportion to revolutions per minute (RPM) of a coolant pump of the cooling device.

19. The method of claim 12 , wherein calculating the consumable power of the COD heater comprises:
calculating the consumable power of the COD heater in proportion to the limit power when the limit power of the COD heater is greater than or equal to a predetermined threshold value, and
after calculating the consumable power, consuming power generated by regenerative braking within a range of the consumable power through the COD heater.

20. The method of claim 19 , further comprising increasing RPM of a coolant pump that controls a coolant flow path of the COD heater when the limit power of the COD heater is less than the threshold value.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Jeong Seong Cheol
• Kim Joo Yeon

Classifications

• B60L53/24

  Using the vehicle's propulsion converter for charging · CPC title

• H01M8/04029

  Heat exchange using liquids · CPC title

• B60L2240/545

  Temperature · CPC title

• B60L58/12 Primary

  responding to state of charge [SoC] · CPC title

• Y02E60/50

  Fuel cells · CPC title