Ground impedance and fault detection system and method

Patent metadata

Field	Value
Publication number	US-12337703-B2
Application number	US-202318124181-A
Country	US
Kind code	B2
Filing date	Mar 21, 2023
Priority date	Jul 9, 2021
Publication date	Jun 24, 2025
Grant date	Jun 24, 2025

Abstract

A ground impedance and fault detection system may include a controller that can identify a location of a ground fault in a circuit. The circuit also may include one or more positive contactors connected with a positive portion of the bus between battery strings and a load and a negative bus contactor coupled with a negative portion of the bus between the battery strings and the loads. The controller may identify the ground fault by opening the one or more positive contactors and closing the negative bus contactor, measuring the voltages using the impedance devices, and comparing the voltages that are measured.

First claim

What is claimed is:

1. A system, comprising:
a controller configured to identify a location of a ground fault in a circuit having a positive portion of a bus that connects positive terminals of battery strings with loads and a negative portion of the bus that connects negative terminals of the battery strings with the loads, the circuit also including a ground reference between the positive portion and the negative portion of the bus with impedance devices configured to measure voltages on opposite sides of the ground reference, the circuit also including one or more positive contactors connected with the positive portion of the bus between the battery strings and the load and a negative bus contactor coupled with the negative portion of the bus between the battery strings and the loads,
the controller configured to identify the ground fault by opening the one or more positive contactors and closing the negative bus contactor, measuring the voltages using the impedance devices, and comparing the voltages that are measured.

2. The system of claim 1 , wherein the controller is configured to measure the voltages that include a negative voltage drop measured by the impedance device between the ground reference and the negative portion of the bus and a positive voltage drop measured by the impedance device between the ground reference and the positive portion of the bus.

3. The system of claim 2 , wherein the controller is configured to identify the ground fault responsive to the positive voltage drop being greater than the negative voltage drop.

4. The system of claim 2 , wherein the controller is configured to identify the ground fault responsive to the positive voltage drop being at least a designated amount larger than the negative voltage drop.

5. The system of claim 1 , wherein the controller is configured to asynchronously sample the voltages measured by one or more of the impedance devices to identify the ground fault associated with the load.

6. The system of claim 5 , wherein the controller is configured to asynchronously sample the voltages by following increases in the voltages that are sampled more closely than decreases in the voltages, and calculating differences between positive peaks in the voltages that are sampled and negative peaks in the voltages that are sampled.

7. The system of claim 6 , wherein the controller is configured to identify the ground fault responsive to one or more of the differences exceeding a threshold difference.

8. A method, comprising:
opening one or more positive contactors in a circuit having a positive portion of a bus that connects positive terminals of battery strings with loads and a negative portion of the bus that connects negative terminals of the battery strings with the loads, the circuit also including a ground reference between the positive portion and the negative portion of the bus with impedance devices configured to measure voltages on opposite sides of the ground reference;
closing a negative bus contactor coupled with the negative portion of the bus between the battery strings and the loads;
measuring the voltages using the impedance devices; and
determining a ground fault location in the circuit by comparing the voltages that are measured.

9. The method of claim 8 , wherein the voltages that are measured include a negative voltage drop measured by the impedance device between the ground reference and the negative portion of the bus and a positive voltage drop measured by the impedance device between the ground reference and the positive portion of the bus.

10. The method of claim 9 , wherein the ground fault is identified responsive to the positive voltage drop being greater than the negative voltage drop.

11. The method of claim 9 , wherein the ground fault is identified responsive to the positive voltage drop being at least twice as large as the negative voltage drop.

12. The method of claim 8 , further comprising asynchronously sampling the voltages measured by one or more of the impedance devices to identify the ground fault associated with the load.

13. The method of claim 12 , wherein the voltages are asynchronously sampled following increases in the voltages more closely than decreases in the voltages and calculating differences between positive peaks in the voltages and negative peaks in the voltages.

14. The method of claim 13 , wherein the ground fault is identified responsive to one or more of the differences exceeding a threshold difference.

15. A system, comprising:
a controller configured to identify a ground fault in a circuit having a positive portion of a bus that connects positive terminals of battery strings with an inverter and a negative portion of the bus that connects negative terminals of the battery strings with the inverter, the circuit also including a ground reference between the inverter and a load that is powered by the battery strings and the inverter, the circuit including an impedance device configured to measure voltages between the inverter or the load and the ground reference,
the controller configured to identify the ground fault by asynchronously sampling the voltages measured by the load impedance device to identify the ground fault associated with the load.

16. The system of claim 15 , wherein the controller is configured to asynchronously sample the voltages by following increases in the voltages that are sampled more closely than decreases in the voltages, and calculating differences between positive peaks in the voltages that are sampled and negative peaks in the voltages that are sampled.

17. The system of claim 16 , wherein the controller is configured to follow the increases in the voltages more closely by calculating a larger fraction of the increases than the decreases, and using the larger fraction of the increases to identify the positive peaks.

18. The system of claim 16 , wherein the controller is configured to follow the decreases in the voltages less closely by calculating a smaller fraction of the decreases than the increases, and using the smaller fraction of the decreases to identify the negative peaks.

19. The system of claim 16 , wherein the controller is configured to identify the ground fault responsive to one or more of the differences exceeding a threshold difference.

20. The system of claim 16 , wherein the controller is configured to follow the increases in the voltages more closely by calculating a larger fraction of the increases than the decreases, and using the larger fraction of the increases to identify the positive peaks, the controller is configured to follow the decreases in the voltages less closely by calculating a smaller fraction of the decreases than the increases, and using the smaller fraction of the decreases to identify the negative peaks, and the controller is configured to identify the ground fault responsive to one or more of the differences exceeding a threshold difference.

Assignees

• Transp Ip Holdings Llc

Inventors

• Kumar Ajith Kuttannair
• Pressman Jacob
• Burkell Neil

Classifications

• B60L3/0046

  relating to electric energy storage systems, e.g. batteries or capacitors · CPC title

• B60L3/04

  Cutting off the power supply under fault conditions (protective devices and circuit arrangements in general H01H; H02H) · CPC title

• G01R31/52

  Testing for short-circuits, leakage current or ground faults · CPC title

• B60L3/0069 Primary

  relating to the isolation, e.g. ground fault or leak current · CPC title