The invention claimed is:
1. An electrical steel strip friction stir welding method for joining a first electrical steel strip and a second electrical steel strip as a material to be joined by a pair of rotating tools facing each other, comprising:
a preheating process of preheating an unjoined portion of the material to be joined by a heating device disposed in front of the rotating tools in a joining direction on at least one side of the material to be joined; and
a joining process of pressing the rotating tools into the unjoined portion of the material to be joined from both sides while rotating the rotating tools in opposite directions, and joining the first electrical steel strip and the second electrical steel strip by moving the rotating tools in the joining direction, wherein
the unjoined portion of the material to be joined is a butted portion or an overlapped portion between an end of the first electrical steel strip and an end of the second electrical steel strip following the first electrical steel strip,
the preheating process and the joining process are performed continuously by moving the heating device in the joining direction in conjunction with the rotating tools,
the diameter D (mm) of shoulders of the rotating tools satisfies the relationship of the following Expression (7), and
a rotation speed RS (r/min) of the rotating tools, the diameter D (mm) of the shoulders of the rotating tools, and a joining speed JS (mm/min), expressed as RS×D 3 /JS, satisfy the relationship of the following Expression (8),
4
×
TJ
≤
D
≤
10
×
TJ
(
7
)
180
×
TJ
≤
RS
×
D
3
/
JS
≤
1500
×
TJ
(
8
)
where TJ is defined such that,
when the unjoined portion is the butted portion, TJ is an average value (mm) of the thickness of the first electrical steel strip and the thickness of the second electrical steel strip, and
when the unjoined portion is the overlapped portion, TJ is the thickness (mm) of the overlapped portion.
2. The electrical steel strip friction stir welding method according to claim 1 , wherein in the joining process, joining is performed under conditions that steel microstructures of a joined portion and a thermo-mechanically affected zone formed by joining of the first electrical steel strip and the second electrical steel strip become mainly ferrite phase, respectively, and the relationships of the following Expressions (1) to (4) are satisfied,
Dsz
≤
200
μm
(
1
)
Dhaz
1
≤
Dbm
1
(
2
)
Dhaz
2
≤
Dbm
2
(
3
)
0.9
×
(
Hbm
1
+
Hbm
2
)
/
2
≤
Hsz
≤
1.2
×
(
Hbm
1
+
Hbm
2
)
/
2
(
4
)
wherein
Dsz is an average value (μm) of ferrite grain size of the joined portion,
Dhaz1 is an average value (μm) of ferrite grain size of a thermo-mechanically affected zone on a first electrical steel strip side,
Dhaz2 is an average value (μm) of ferrite grain size of a thermo-mechanically affected zone on a second electrical steel strip side,
Dbm1 is an average value (μm) of ferrite grain size of a base metal portion of the first electrical steel strip,
Dbm2 is an average value (μm) of ferrite grain size o