Three-dimensional printing

Patent metadata

Field	Value
Publication number	US-12337382-B2
Application number	US-201817296664-A
Country	US
Kind code	B2
Filing date	Dec 21, 2018
Priority date	Dec 21, 2018
Publication date	Jun 24, 2025
Grant date	Jun 24, 2025

Abstract

An example of a three-dimensional printing kit includes a particulate build material including from about 80 wt % to 100 wt % metal particles based on a total weight of the particulate build material. The three-dimensional printing kit further includes a binder fluid including water and polymer particles in an amount ranging from about 1 wt % to about 40 wt % based on a total weight of the binder fluid. The polymer particles have from about 1% to about 10% of a phosphate functional group.

First claim

What is claimed is:

1. A three-dimensional printing kit, comprising:
a particulate build material including from 80 wt % to 100 wt % of metal particles based on a total weight of the particulate build material; and
a binder fluid including water and polymer particles in an amount ranging from 1 wt % to 40 wt % based on a total weight of the binder fluid, the polymer particles having from 1% to 10% of a phosphate functional group,
wherein the phosphate functional group is formed from a polymerized phosphate monomer selected from the group consisting of:
a phosphate ester of a polyethylene glycol monomethacrylate;
a phosphate ester of a polypropylene glycol monomethacrylate;

 and
combinations thereof.

2. The three-dimensional printing kit as defined in claim 1 wherein:
the polymer particles include a hydrophobic component and a hydrophilic component;
the hydrophobic component is formed from a polymerized hydrophobic monomer selected from the group consisting of C4 to C8 alkyl acrylate monomers, C4 to C8 alkyl methacrylate monomers, styrene monomers, substituted methyl styrene monomers, vinyl monomers, vinyl ester monomers, and combinations thereof; and
the hydrophilic component is formed from a polymerized hydrophilic monomer selected from the group consisting of acidic monomers, unsubstituted amide monomers, alcoholic acrylate monomers, alcoholic methacrylate monomers, C1 to C2 alkyl acrylate monomers, C1 to C2 alkyl methacrylate monomers, and combinations thereof.

3. The three-dimensional printing kit as defined in claim 2 wherein the acidic monomers are selected from the group consisting of acrylic acid, methacrylic acid, ethacrylic acid, dimethylacrylic acid, maleic anhydride, maleic acid, vinylsulfonate, cyanoacrylic acid, vinylacetic acid, allylacetic acid, crotonoic acid, fumaric acid, itaconic acid, sorbic acid, angelic acid, cinnamic acid, styrylacrylic acid, citraconic acid, glutaconic acid, aconitic acid, phenylacrylic acid, acryloxypropionic acid, aconitic acid, phenylacrylic acid, acryloxypropionic acid, vinylbenzoic acid, N-vinylsuccinamidic acid, mesaconic acid, methacroylalanine, acryloylhydroxyglycine, sulfoethyl methacrylic acid, sulfopropyl acrylic acid, styrene sulfonic acid, sulfoethylacrylic acid, 2-methacryloyloxymethane-1-sulfonic acid, 3-methacryoyloxypropane-1-sulfonic acid, 3-(vinyloxy) propane-1-sulfonic acid, ethylenesulfonic acid, vinyl sulfuric acid, 4-vinylphenyl sulfuric acid, ethylene phosphonic acid, vinyl phosphoric acid, vinyl benzoic acid, 2-acrylamido-2-methyl-1-propanesulfonic acid, and combinations thereof.

4. The three-dimensional printing kit as defined in claim 2 wherein the polymerized hydrophilic monomer is selected from the group consisting of acrylamide, methacrylamide, monohydroxylated monomers, monoethoxylated monomers, polyhydroxylated monomers, and polyethoxylated monomers.

5. The three-dimensional printing kit as defined in claim 1 wherein the binder fluid further includes a co-solvent present in an amount ranging from 0.5 wt % to 50 wt %, based on the total weight of the binder fluid.

6. The three-dimensional printing kit as defined in claim 1 wherein the polymer particles have a glass transition temperature higher than 60° C. and an average particle size of 1 nm or more.

7. The three-dimensional printing kit as defined in claim 1 wherein the metal particles are selected from the group consisting of aluminum, aluminum alloys, titanium, titanium alloys, copper, copper alloys, cobalt, cobalt alloys, chromium, chromium alloys, nickel, nickel alloys, vanadium, vanadium alloys, tin, tin alloys, tungsten, tungsten alloys, tungsten carbide, tantalum, tantalum alloys, molybdenum, molybdenum alloys, magnesium, magnesium alloys, gold, gold alloys, silver, silver alloys, zirconium, zirconium alloys, ferrous alloys, stainless steel, steel, and an admixture thereof.

8. A method of three-dimensional printing, comprising:
iteratively applying individual build material layers of a particulate build material which includes from 80 wt % to 100 wt % of metal particles based on a total weight of the particulate build material;
based on a 3D object model, selectively applying a binder fluid to the individual build material layers to define individually patterned layers, the binder fluid including water and polymer particles in an amount ranging from 1 wt % to 40 wt % based on a total weight of the binder fluid, the polymer particles having from 1% to 10% of a phosphate functional group; and
heating the individually patterned layers to form a 3D intermediate object,
wherein the phosphate functional group of the polymer particles of the binder fluid is formed from a polymerized phosphate monomer selected from the group consisting of:
a phosphate ester of a polyethylene glycol monomethacrylate;
a phosphate ester of a polypropylene glycol monomethacrylate;

 and
combinations thereof.

9. The method as defined in claim 8 wherein:
the heating occurs at a temperature ranging from 120° C. to 200° C.; and
the method further comprises:
separating the 3D intermediate object from non-patterned particulate build material; and
heating the 3D intermediate object at higher temperatures to form a 3D object.

Assignees

• Peridot Print Llc

Inventors

• Chen Tienteh

Classifications

• B22F1/103

  containing an organic binding agent comprising a mixture of, or obtained by reaction of, two or more components other than a solvent or a lubricating agent · CPC title

• C08F220/306

  and polyethylene oxide chain in the alcohol moiety · CPC title

• C08F220/585

  and containing other heteroatoms, e.g. 2-acrylamido-2-methylpropane sulfonic acid [AMPS] · CPC title

• C08F220/307

  and polypropylene oxide chain in the alcohol moiety · CPC title

• C08F220/1802

  C2-(meth)acrylate, e.g. ethyl (meth)acrylate · CPC title