Surgical robot platform

Patent metadata

Field	Value
Publication number	US-12336775-B2
Application number	US-201916595578-A
Country	US
Kind code	B2
Filing date	Oct 8, 2019
Priority date	Jun 21, 2012
Publication date	Jun 24, 2025
Grant date	Jun 24, 2025

Abstract

A medical robot system, including a robot coupled to an effectuator element with the robot configured for controlled movement and positioning. The system may include a transmitter configured to emit one or more signals, and the transmitter is coupled to an instrument coupled to the effectuator element. The system may further include a motor assembly coupled to the robot and a plurality of receivers configured to receive the one or more signals emitted by the transmitter. A control unit is coupled to the motor assembly and the plurality of receivers, and the control unit is configured to supply one or more instruction signals to the motor assembly. The instruction signals can be configured to cause the motor assembly to selectively move the effectuator element and is further configured to (i) calculate a position of the at least one transmitter by analysis of the signals received by the plurality of receivers; (ii) display the position of the at least one transmitter with respect to the body of the patient; and (iii) selectively control actuation of the motor assembly in response to the signals received by the plurality of receivers.

First claim

What is claimed is:

1. A medical robot system, comprising:
a robot including a display and an arm;
an end effector adapted to couple to the arm and having a guide tube through which a surgical instrument is inserted;
a dynamic reference base capable of being coupled to a patient;
an optical tracking system configured to track the position of the arm, the end effector and the reference base, including a surveillance marker configured to be couple to the patient; and
a control unit coupled to the robot and the optical tracking system, the control unit providing image registration data of the patient and the robot to the display,
wherein the optical tracking system includes optical markers positioned on the arm, the reference base and the end effector,
wherein the control unit implements a planned insertion trajectory of the surgical instrument through the guide tube of the end effector causing the robot arm to position the end effector along a trajectory vector,
wherein a notification of a loss of movement accuracy is indicated when an initial calculated distance between the surveillance marker and each of the optical markers on the reference base differs from a subsequent calculated distance between the surveillance marker and each of the optical markers on the reference base.

2. The system of claim 1 , wherein the end effector guide tube has a pitch axis, a roll axis and a tube axis defining an axis of rotation of the tube.

3. The system of claim 1 , wherein the control unit locks the end effector from movement as the surgical instrument is being advanced into the tissue of the patient.

4. The system of claim 1 , wherein the end effector is configured to project a light beam down the trajectory vector which indicates the end effector position.

5. The system of claim 1 , wherein a laser light is positioned at a top portion of the end effector.

6. The system of claim 1 , wherein when the end effector coincides with the trajectory vector an auditory feedback is provided to indicate the desired trajectory has been achieved.

7. The system of claim 1 , wherein the control unit autonomously causes the robot arm to be adjusted to position the end effector at the trajectory vector based on detected optical markers.

8. The system of claim 1 , wherein the control unit comprises a specially-configured computer.

9. The system of claim 1 , wherein the end effector position can only be moved along the trajectory vector.

10. The system of claim 1 , wherein the end effector position is configured to be locked at a fixed distance from the patient.

11. A medical robot system, comprising:
a robot including a display and an arm;
an end effector adapted to couple to the arm and having a guide tube through which a surgical instrument is inserted;
a dynamic reference base capable of being coupled to a patient;
an optical tracking system configured to track the position of the arm, the end effector and the reference base; and
a control unit coupled to the robot and the optical tracking system, the control unit providing image registration data of the patient and the robot to the display,
wherein the optical tracking system includes optical markers positioned on the arm, the reference base and the end effector,
wherein the control unit implements a planned insertion trajectory of the surgical instrument through the guide tube of the end effector causing the robot arm to position the end effector along a trajectory vector,
wherein the control unit is configured to return the end effector to the trajectory vector if the end effector is moved off the planned trajectory,
wherein a notification of a loss of movement accuracy is indicated when an initial calculated distance between the surveillance marker and each of the optical markers on the reference base differs from a subsequent calculated distance between the surveillance marker and each of the optical markers on the reference base.

12. The system of claim 11 , wherein the end effector is a tube having a pitch axis, a roll axis and a tube axis defining an axis of rotation of the tube.

13. The system of claim 11 , wherein the control unit locks the end effector from movement as the surgical instrument is being advanced into the tissue of the patient.

14. The system of claim 11 , wherein the end effector is configured to project a light beam down the trajectory vector which indicates the end effector position.

15. The system of claim 11 , wherein a laser light is positioned at a top portion of the end effector.

16. The system of claim 11 , wherein when the end effector coincides with the trajectory vector an auditory feedback is provided to indicate the desired trajectory has been achieved.

17. The system of claim 11 , wherein the control unit autonomously causes the robot arm to be adjusted to position the end effector at the trajectory vector based on detected optical markers.

18. The system of claim 11 , wherein the end effector position can only be moved along the trajectory vector autonomously by the robot arm.

19. The system of claim 11 , wherein the end effector position is configured to be locked at a fixed distance from the patient.

Assignees

• Globus Medical Inc

Inventors

• Crawford Neil R
• Theodore Nicholas
• Foster Mitchell A

Classifications

• A61B90/39

  Markers, e.g. radio-opaque or breast lesions markers · CPC title

• A61B2017/00119

  alarm; indicating an abnormal situation · CPC title

• A61B17/7082

  for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws · CPC title

• A61B2090/3937

  Visible markers · CPC title

• A61B2090/064

  for measuring force, pressure or mechanical tension · CPC title