Small electrical appliance with improved motor speed control

Patent metadata

Field	Value
Publication number	US-12334858-B2
Application number	US-202318119386-A
Country	US
Kind code	B2
Filing date	Mar 9, 2023
Priority date	Mar 10, 2022
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

The present invention relates to the field of a small electrical appliance, in particular hair removal device or toothbrush, comprising an electric DC motor; a detector for acquiring a detector signal indicative of a rotational speed of the electric DC motor; and a controller for controlling the electric DC motor. The controller is adapted to: determine, based on the detector signal, a first parameter indicative of the rotational speed of the DC motor; determine, based on the detector signal, a second parameter indicative of the rotational speed of the DC motor, wherein the second parameter is different from the first parameter, and wherein the second parameter is determined based on a frequency domain analysis of the detector signal; and adjust a supply voltage of the electric DC motor based on the first parameter and the second parameter.

First claim

The invention claimed is:

1. Small electrical appliance, wherein the small electrical appliance is a hair removal device or an electric toothbrush, comprising
an electric DC motor;
a detector for acquiring a detector signal indicative of a rotational speed of the electric DC motor; and
a controller for controlling the electric DC motor;
characterized in that the controller is configured to:
determine, based on the detector signal, a first parameter indicative of the rotational speed of the DC motor;
determine, based on the detector signal, a second parameter indicative of the rotational speed of the DC motor, wherein the second parameter is different from the first parameter, and wherein the second parameter is determined based on a frequency domain analysis of the detector signal; and
adjust a supply voltage of the electric DC motor based on the first parameter and the second parameter;
wherein the controller is adapted to perform coarse control for adjusting the supply voltage based on the first parameter and to perform fine control for adjusting the supply voltage based on the second parameter.

2. The small electrical appliance as claimed in claim 1 , wherein the first parameter is indicative of an amplitude of the detector signal and wherein the second parameter is indicative of a frequency component of the detector signal.

3. The small electrical appliance as claimed in claim 1 , wherein the detector signal is indicative of at least one of (a) a motor current of the electric DC motor, (b) a motor voltage of the electric DC motor and/or (c) a supply voltage.

4. The small electrical appliance as claimed in claim 1 , wherein the controller is adapted to continuously perform both coarse control for adjusting the supply voltage based on the first parameter and to continuously perform fine control for adjusting the supply voltage based on the second parameter.

5. The small electrical appliance as claimed in claim 1 , wherein the controller is adapted to perform fast control for adjusting the supply voltage based on the first parameter and to perform slow control for adjusting the supply voltage based on the second parameter.

6. The small electrical appliance as claimed in claim 1 , wherein the controller comprises a first controller and a second controller, wherein the first controller is adapted to adjust the supply voltage of the electric DC motor based on the first parameter indicative of an amplitude of the detector signal and wherein the second controller is adapted to adjust the supply voltage of the electric DC motor based on the second parameter indicative of a frequency component of the detector signal.

7. The small electrical appliance as claimed in claim 6 , wherein the first controller and the second controller are cascaded.

8. The small electrical appliance as claimed in claim 6 , wherein the second controller provides a set point for the first controller.

9. The small electrical appliance as claimed in claim 6 , wherein the second controller adjusts a feedback path of a feedback loop of the first controller.

10. The small electrical appliance as claimed in claim 1 , wherein the detector signal is sampled at least twice the maximum rotational frequency of the electric DC motor; wherein the detector signal is sampled at at least twice the maximum rotational frequency times the number of commutations of the electric motor per revolution.

11. The small electrical appliance as claimed in claim 1 , wherein determining the first parameter comprises averaging the detector signal; and/or wherein determining the second parameter comprises a Fourier analysis of the detector signal.

12. The small electrical appliance as claimed in claim 1 , wherein the first parameter is determined at a high refresh rate with lower accuracy and the second parameter is determined with high accuracy at a lower refresh rate.

13. The small electrical appliance as claimed in claim 1 , wherein the second parameter is indicative of a frequency peak of the spectrum, wherein the frequency peak is an integer multiple of the rotational frequency.

14. The small electrical appliance as claimed in claim 1 , wherein the first and the second parameter are determined in parallel, wherein the second parameter is used for adjusting the supply voltage of the DC motor if a difference between a first frequency peak and a second frequency peak of frequency domain analysis is below a predetermined threshold.

15. Method for controlling an electric DC motor of a small electrical appliance, wherein the small electrical appliance is a hair removal device or an electric toothbrush; the method comprising the steps of:
acquiring a detector signal indicative of a rotational speed of the electric DC motor;
determining, based on the detector signal, a first parameter indicative of the rotational speed of the DC motor;
determining, based on the detector signal, a second parameter indicative of the rotational speed of the DC motor, wherein the second parameter is different from the first parameter, and wherein the second parameter is determined based on a frequency domain analysis of the detector signal; and
adjusting a supply voltage of the electric DC motor based on the first parameter and the second parameter;
wherein coarse control for adjusting the supply voltage is performed based on the first parameter and wherein fine control for adjusting the supply voltage is performed based on the second parameter.

Assignees

• Braun Gmbh

Inventors

• Hermann Ferdinand
• Klemm Torsten
• Schmitt Timo

Classifications

• H02K7/145

  Hand-held machine tool · CPC title

• B26B19/28

  Drive layout for hair clippers or dry shavers, e.g. providing for electromotive drive (electric motors per se H02) · CPC title

• A61C2204/002

  using batteries · CPC title

• A61C17/34

  driven by electric motor · CPC title

• A61C17/221

  Control arrangements therefor · CPC title