Converter modulation for reduction of common-mode leakage current

Patent metadata

Field	Value
Publication number	US-12334837-B2
Application number	US-202118013165-A
Country	US
Kind code	B2
Filing date	Jun 24, 2021
Priority date	Jun 24, 2020
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

An approach for controlling operation of an electrically symmetrical electric power circuit is described herein to reduce common mode leakage currents. The approach can include, for example, a controller circuit configured to control a plurality of switches of the electrically symmetrical electric power circuit, such that one or more electrically symmetrical pairs of switches of the plurality of switches are operated at a same operational state when the power circuit is coupled to an electrical grid to reduce the common mode leakage current. A variant is also described that is adapted for current ripple and overall THD distortion reduction, which can be useful for vehicle to grid power transfer situations.

First claim

What is claimed is:

1. A method for modulating common mode leakage current in electric power circuits interfacing two energy storage devices, two energy sources, or; one energy storage device and one energy source; to a voltage source, the method comprising:
controlling a plurality of switches of an electrically symmetrical electric power circuit, such that one or more electrically symmetrical pairs of switches of the plurality of switches are operated at a same operational state when the power circuit is coupled to an electrical grid to reduce the common mode leakage current;
wherein each switch of the one or more electrically symmetrical pairs of switches has a switched node that is connected by a symmetrical branch and are electrically symmetrical across a symmetry axis; and
wherein the symmetry axis is defined around any electrical point that has equal or approximately equal impedance to the switched nodes of the electrically symmetrical pair of switches; and
wherein the electrically symmetrical electric power circuit is free of power isolation.

2. The method of claim 1 , wherein the electrically symmetrical pairs of switches are equidistant to the symmetry axis.

3. The method of claim 1 , wherein the electrically symmetrical electric power circuit is a dual inverter drive.

4. The method of claim 3 , wherein the dual inverter drive is a single phase charger that has two mirrored electrical pathways, each electrical pathway including an active rectifier stage, an energy storage device, and three inverter stages, each of the three inverter stages coupled to a symmetrical counterpart across an inductive winding.

5. The method of claim 4 , wherein the active rectifier has a switch Shb 1 , and the switch Shb 1 switches at a grid frequency of the electrical grid.

6. The method of claim 5 , wherein the switch Shb 1 has a complementary switch Shb 2 , and switching of the switch Shb 1 and the switch Shb 2 are synchronized such that positive pulses correspond temporally together and negative pulses correspond temporally together.

7. The method of claim 4 , wherein corresponding switches of each of the three inverter stages is operated in tandem to have the same operational state, each of the three inverter stages operated at a grid frequency of the electrical grid.

8. The method of claim 7 , wherein the active rectifier has a switch Shb 1 , and the switch Shb 1 switches at the grid frequency of the electrical grid; and a center of an ON operational state of the switch Shb 1 is synchronized relative to a center of at least one ON operational state correspond to at least one of the three inverter stages.

9. The method of claim 1 , wherein all active electrical elements of the electrically symmetrical electric power circuit have symmetrical counterpart elements, the active electrical elements including at least one of voltage and current sources.

10. The method of claim 9 , wherein the electrically symmetrical electric power circuit is free of power isolation during grid-tied activity.

11. The method of claim 1 , wherein the electrically symmetrical electric power circuit is a dual inverter based DC charger with a four switch symmetrical buck DC-DC front end.

12. The method of claim 11 , wherein the electrically symmetrical electric power circuit includes an active rectifier having a switch Shb 1 , and the switch Shb 1 is operated in an ON operational state.

13. The method of claim 11 , wherein the electrically symmetrical electric power circuit includes three inverter stages, each of the three inverter stages coupled to a symmetrical counterpart across an inductive winding, and corresponding switches of each of the three inverter stages is operated in an OFF operational state.

14. The method of claim 11 , wherein the electrically symmetrical electric power circuit includes an active rectifier having a switch Shb 1 ;
wherein the electrically symmetrical electric power circuit includes three inverter stages, each of the three inverter stages coupled to a symmetrical counterpart across an inductive winding, and corresponding switches of each of the three inverter stages is operated in tandem to have the same operational state; and
wherein the active rectifier has a switch Shb 1 , and the switch Shb 1 switches at the grid frequency of the electrical grid; and a center of an ON operational state of the switch Shb 1 is synchronized relative to a center of at least one ON operational state correspond to at least one of the three inverter stages.

15. The method of claim 1 , wherein the electric power circuits include an unsymmetrical electric power circuit, the method comprising establishing two symmetrical copies of the unsymmetrical electric power circuit wherein each symmetrical copy processes half of an input power.

16. The method of claim 15 , wherein the input of each one of the two symmetrical portions of the circuits are in series.

17. The method of claim 15 , wherein the input of each on of the two symmetrical portions of the circuit are connected in parallel.

18. The method of claim 15 , wherein the output of each on of the two symmetrical portions of the circuit are in parallel or in series.

19. An electrically symmetrical electric power circuit, the electrically symmetrical electric power circuit comprising:
a controller circuit configured to control a plurality of switches of the electrically symmetrical electric power circuit, such that one or more electrically symmetrical pairs of switches of the plurality of switches are operated at a same operational state when the power circuit is coupled to an electrical grid to reduce the common mode leakage current;
wherein each switch of the one or more electrically symmetrical pairs of switches has a switched node that is connected by a symmetrical branch and are electrically symmetrical across a symmetry axis;
wherein the symmetry axis is defined around any electrical point that has equal or approximately equal impedance to the switched nodes of the electrically symmetrical pair of switches; and
wherein the electric symmetrical electric power circuit is free of power isolation.

20. A controller circuit for controlling operation of an electrically symmetrical electric power circuit, the controller circuit comprising:
a hardware processor configured to control a plurality of switches of the electrically symmetrical electric power circuit, such that one or more electrically symmetrical pairs of switches of the plurality of switches are operated at a same operational state when the power circuit is coupled to an electrical grid to reduce the common mode leakage current;
wherein each switch of the one or more electrically symmetrical pairs of switches has a switched node that is connected by a symmetrical branch and are electrically symmetrical across a symmetry axis; and
wherein the symmetry axis is defined around any electrical point that has equal or approximately equal impedance to the switched nodes of the electrically symmetrical pair of switches.

Assignees

• Governing Council Univ Toronto
• Eleappower Ltd
• Innovations & Partnerships Office Univ Of Toronto

Inventors

• Lehn Peter Waldemar
• Castro Diniz Viana Caniggia
• Semsar Sepehr
• Pathmanathan Mehanathan

Classifications

• H02J2105/37

  exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV] · CPC title

• H02M1/4208

  Arrangements for improving power factor of AC input · CPC title

• H02M1/126

  using passive filters · CPC title

• H02M1/123 Primary

  Suppression of common mode voltage or current · CPC title

• B60L53/14

  Conductive energy transfer · CPC title