Ground fault circuit interrupter (GFCI) devices, systems, and methods

Patent metadata

Field	Value
Publication number	US-12334722-B2
Application number	US-202318101060-A
Country	US
Kind code	B2
Filing date	Jan 24, 2023
Priority date	Dec 30, 2022
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

A ground fault circuit interrupter (GFCI) can include a current transformer (CT) comprising a single core, a first winding wound around the single core, and a second winding wound around the single core. The GFCI can include a ground fault (GF) detection module operatively connected to the first winding to receive signals from the first winding and configured to determine whether a line-to-ground fault exists. The GFCI can also include a GN stimulus operatively connected to the second winding to provide a GN stimulus signal to the second winding. The GFCI can also include a grounded neutral (GN) detection module operatively connected to second winding and configured to receive signals from the second winding to determine whether a neutral-to-ground fault exists.

First claim

What is claimed is:

1. A ground fault circuit interrupter (GFCI), comprising:
a current transformer (CT) comprising:
a single core;
a ground fault (GF) sense winding wound around the single core; and
a test winding wound around the single core;

a GF detection module operatively connected to the GF sense winding to receive signals from the GF sense winding and configured to determine whether a line-to-ground fault exists;
a test signal stimulus operatively connected to the test winding to supply a test signal to the test winding when activated such that the test signal is coupled onto the GF sense winding via the CT and detected by the GF detection module which receives the signal from the GF sense winding to determine if the CT and a GF signal chain is operating correctly; and
a grounded neutral (GN) detection module operatively connected to at least one winding of the CT and configured to receive signals from the at least one winding to determine whether a neutral-to-ground fault exists, wherein the at least one winding of the CT that is operatively connected to the GN detection module is the test winding such that the GN detection module is configured to receive signals from the test winding to determine whether the neutral-to-ground fault exists.

2. The GFCI of claim 1 , further comprising a GN stimulus operatively connected to the test winding to provide a GN stimulus signal to the test winding.

3. The GFCI of claim 2 , wherein the GN stimulus is configured to allow the GN detection module to sense changes in impedance to determine whether the neutral-to- ground fault exists.

4. The GFCI of claim 3 , wherein the test signal stimulus and the GN stimulus are commonly hosted on a single module of hardware and/or software.

5. The GFCI of claim 1 , wherein the GF detection module and the GN detection module are configured to operate simultaneously and/or continuously.

6. The GFCI of claim 1 , further comprising a test detection module operatively connected to the GF sense winding to receive the test signal from the test signal stimulus to test the CT and/or the GF signal chain between the CT and the GF detection module.

7. The GFCI of claim 6 , wherein the test detection module is configured to receive a test initiation signal associated with the test signal stimulus being activated.

8. The GFCI of claim 7 , wherein the GF detection module and the test detection module are commonly hosted on a single module of hardware and/or software.

9. A ground fault circuit interrupter (GFCI) circuit breaker, comprising:
a current transformer (CT) comprising:
a single core;
a ground fault (GF) sense winding wound around the single core; and
a test winding wound around the single core;

a line wire passing through the single core;
a neutral wire passing through the single core;
a GF detection module operatively connected to the GF sense winding to receive signals from the GF sense winding and configured to determine whether a line-to-ground fault exists;
a test signal stimulus operatively connected to the test winding to supply a test signal to the test winding when activated such that the test signal is coupled onto the GF sense winding via the CT and detected by the GF detection module which receives the signal from the GF sense winding to determine if the CT and GF signal chain is operating correctly;
a grounded neutral (GN) detection module operatively connected to at least one winding and configured to receive signals from the at least one winding to determine whether a neutral-to-ground fault exists, wherein the CT includes a GN sense winding, wherein the at least one winding of the CT that is operatively connected to the GN detection module is the GN sense winding.

10. The GFCI circuit breaker of claim 9 , wherein the test signal stimulus and the GN stimulus are commonly hosted on a single module of hardware and/or software.

11. The GFCI circuit breaker of claim 9 , wherein the GF detection module and the GN detection module are configured to operate simultaneously and/or continuously.

12. The GFCI circuit breaker of claim 9 , wherein the GF detection module and a test detection module are commonly hosted on a single module of hardware and/or software.

13. A method, comprising:
using at least two coils on a single core to provide simultaneous ground fault (GF) monitoring and grounded neutral (GN) monitoring; and
supplying a test signal to a test winding wound around the single core with a test stimulus, wherein GN monitoring includes providing a GN stimulus signal from a GN stimulus to the test winding, and wherein the test stimulus and the GN stimulus are commonly hosted on a single module of hardware and/or software.

14. The method of claim 13 , wherein using the at least two coils includes sensing a line-to-ground fault using a GF sense winding and sensing a neutral-to-ground fault using the test winding.

15. A ground fault circuit interrupter (GFCI), comprising:
a current transformer (CT) comprising:
a single core;
a first winding wound around the single core; and
a second winding wound around the single core;

a ground fault (GF) detection module operatively connected to the first winding to receive signals from the first winding and configured to determine whether a line-to-ground fault exists;
a GN stimulus operatively connected to the second winding to provide a GN stimulus signal to the second winding; and
a grounded neutral (GN) detection module operatively connected to the second winding and configured to receive signals from the second winding to determine whether a neutral-to-ground fault exists.

16. The GFCI of claim 15 , further comprising a GF test signal stimulus operatively connected to the second winding to supply a test signal to the second winding when activated such that the test signal is received by the first winding.

Assignees

• Schneider Electric Usa Inc

Inventors

• Riehl Kenneth
• Hall Joseph
• Melecio Juan Ignacio
• Schroeder Jeremy D
• Guelff Jacob B

Classifications

• H01H83/144 Primary

  with differential transformer · CPC title

• H02H3/335

  the main function being self testing of the device · CPC title

• H02H3/33

  using summation current transformers (H02H3/347 takes precedence) · CPC title

• H02H3/331 Primary

  responsive to earthing of the neutral conductor (H02H3/338 takes precedence) · CPC title