Wiring module, power storage module, bus bar, and manufacturing method for power storage module

Patent metadata

Field	Value
Publication number	US-12334580-B2
Application number	US-202017623475-A
Country	US
Kind code	B2
Filing date	Jun 25, 2020
Priority date	Jul 11, 2019
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

A wiring module to be attached to a plurality of power storage elements each having an electrode terminal and arranged in an arrangement direction, the wiring module including: an insulative sheet; and a plurality of electric wires disposed along the arrangement direction, on a surface of the sheet. The electric wires are respectively electrically connected to bus bars that are connected to electrode terminals of the plurality of power storage elements.

First claim

The invention claimed is:

1. A wiring module to be attached to a plurality of power storage elements that each include an electrode terminal and are arranged side by side in an arrangement direction, the wiring module comprising:
an insulative sheet; and
a plurality of electric wires disposed along the arrangement direction, on a surface of the sheet,
wherein the electric wires are configured to be respectively electrically connected to bus bars that are connected to the electrode terminals of the plurality of power storage elements,
each of the electric wires includes a trunk line portion extending along the arrangement direction, and a branch line portion bent from the trunk line portion and extending in an intersecting direction that intersects with the arrangement direction,
end portions of the branch line portions are electrically connected to the bus bars,
the sheet includes a base material and a welding layer, and the plurality of electric wires are fixed to the welding layer,
the wiring module further includes a plurality of terminals, and
each of the plurality of terminals is a plate including a wire connection portion connected to one of the plurality of electric wires and a bus bar connection portion connected to one of the plurality of bus bars, so as to be provided between the one of the plurality of electric wires and the one of the bus bars.

2. The wiring module according to claim 1 ,
wherein the bus bar connection portion extends in the arrangement direction.

3. The wiring module according to claim 2 ,
wherein the wire connection portion extends in the intersecting direction.

4. The wiring module according to claim 1 , wherein the wiring module is a vehicle wiring module to be installed and used in a vehicle.

5. The wiring module according to claim 1 , wherein
the wire connection portion is elongated in the arrangement direction and the bus bar connection portion extends in the arrangement direction from one end of the wire connection portion in the arrangement direction, and
a width of the wire connection portion in a width direction is smaller than a width of the bus bar connection portion in the width direction, the width direction being perpendicular to the arrangement direction.

6. The wiring module according to claim 1 , wherein
each of the plurality of terminals has an L-shape including the wire connection portion elongated in a width direction perpendicular to the arrangement direction, and the bus bar connection portion extending in the arrangement direction from an end of the wire connection portion in the width direction.

7. The wiring module according to claim 1 , wherein
each of the plurality of electric wires includes a core wire and an insulating coating that surrounds the core wire, and
the welding layer of the sheet and the insulating coating of the electric wires are made of the same synthetic resin.

8. The wiring module according to claim 1 , wherein
the sheet includes:
a rectangular portion having a rectangular shape elongated in the arrangement direction, and
a plurality of extension pieces provided to be spaced from each other in the arrangement direction, each of the plurality of extension pieces extending in a width direction from a longer edge of the rectangular portion extending in the arrangement direction, the width direction being perpendicular to the arrangement direction.

9. The wiring module according to claim 8 , wherein
the branch line of each of the plurality of electric wires extends onto one extension piece of the plurality of extension pieces and is bent on the one extension piece to extend in the arrangement direction and to project from the one extension piece, and
the branch line projected from the one extension piece is connected to the wire connection portion of one of the plurality of terminals.

10. The wiring module according to claim 1 , wherein
the welding layer is layered onto and covers an entire upper surface of the base material, and the plurality of electric wires are welded to the welding layer.

11. A power storage module comprising:
the wiring module according to claim 1 ;
the plurality of power storage elements that each include the electrode terminal and are arranged along the arrangement direction; and
the plurality of bus bars connected to the electrode terminals,
wherein the plurality of bus bars each include a main body portion connected to the electrode terminals, and a protruding piece that protrudes from the main body portion and extends in the arrangement direction, and
the protruding pieces and the electric wires are electrically connected to each other.

12. The power storage module according to claim 11 , wherein
the protruding pieces of the bus bars and the bus bar connection portions of the terminals are connected to each other.

13. The power storage module according to claim 11 ,
wherein the bus bars are made of the same type of metal as the main body portions, and metal forming the protruding pieces and metal included in the electric wires are the same type of metal.

14. The power storage module according to claim 11 ,
wherein the sheet is fixed to the power storage elements via a fixing portion.

15. A wiring module to be attached to a plurality of power storage elements that each include an electrode terminal and are arranged side by side in an arrangement direction, the wiring module comprising:
an insulative sheet; and
a plurality of electric wires disposed along the arrangement direction, on a surface of the sheet,
wherein the electric wires are configured to be respectively electrically connected to bus bars that are connected to the electrode terminals of the plurality of power storage elements,
each of the electric wires includes a trunk line portion extending along the arrangement direction, and a branch line portion bent from the trunk line portion and extending in an intersecting direction that intersects with the arrangement direction,
end portions of the branch line portions are electrically connected to the bus bars, and
the sheet includes a base material and a welding layer layered onto and covering an entire upper surface of the base material, and the plurality of electric wires are welded to the welding layer.

Assignees

• Autonetworks Technologies Ltd
• Sumitomo Electric Industries
• Sumitomo Wiring Systems

Inventors

• Matsumura Nobuyuki
• Kasugai Masakuni

Classifications

• H01M50/507 Primary

  comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• H01M50/298 Primary

  characterised by the wiring of battery packs · CPC title

• H01M50/503

  characterised by the shape of the interconnectors · CPC title

• H01M10/482

  for several batteries or cells simultaneously or sequentially · CPC title