Coil component, circuit board, and electronic device

Patent metadata

Field	Value
Publication number	US-12334254-B2
Application number	US-202318487576-A
Country	US
Kind code	B2
Filing date	Oct 16, 2023
Priority date	Sep 27, 2019
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

A coil component according to one aspect of the present invention includes: a magnetic base body containing a plurality of metal magnetic particles and a binder binding the plurality of metal magnetic particles together; and a coil conductor provided in the magnetic base body and including a winding portion wound around a coil axis, wherein as viewed from a direction of the coil axis, the magnetic base body includes a core region enclosed by the winding portion, and a ratio of an area of the core region to a sum of an area of the winding portion and the area of the core region is 32% or larger.

First claim

What is claimed is:

1. A coil component comprising:
a magnetic base body containing a plurality of metal magnetic particles and a binder containing a thermosetting resin;
an insulating plate; and
a coil conductor provided in the magnetic base body and including a winding portion wound around a coil axis, the coil conductor containing an upper coil element and a lower coil element, the upper coil element being provided on an upper surface of the insulating plate, the lower coil element being provided on a lower surface of the insulating plate,
wherein as viewed from a direction of the coil axis, the magnetic base body includes a core region enclosed by the winding portion, and wherein as viewed from the direction of the coil axis, a ratio of an area of the core region to a sum of an area of the winding portion and the area of the core region is within a range from 32% to 60%.

2. The coil component of claim 1 , wherein as viewed from the direction of the coil axis, a peripheral edge of the core region has no angles formed by two straight lines.

3. The coil component of claim 1 , wherein as viewed from the direction of the coil axis, a peripheral edge of the core region is formed of a curved line.

4. The coil component of claim 3 , wherein as viewed from the direction of the coil axis, the core region has a circular shape.

5. The coil component of claim 1 , further comprising at least one external electrode electrically connected to one end of the coil conductor and soldered to a substrate.

6. The coil component of claim 1 , wherein the magnetic base body has no cracks having a length equal to or larger than a reference length, and the reference length is three times an average particle size of the plurality of metal magnetic particles.

7. The coil component of claim 5 ,
wherein the magnetic base body has a mounting surface extending in one axial direction perpendicular to the coil axis,
wherein the at least one external electrode comprises a first external electrode and a second external electrode,
wherein the first external electrode and the second external electrode are provided on the mounting surface and separated from each other in the one axial direction, and
wherein a dimension of the mounting surface in the one axial direction is 4.5 mm or smaller.

8. A circuit board comprising:
the coil component of claim 1 , and
a substrate soldered to at least one external electrode of the coil component.

9. An electronic device comprising the circuit board of claim 8 .

10. The coil component of claim 1 , wherein the ratio is within a range from 32% to 50%.

11. The coil component of claim 10 , wherein the ratio is within a range from 32% to 35%.

12. The coil component of claim 7 , wherein the dimension of the mounting surface in the one axial direction is within a range from 1.0 mm to 4.5 mm.

13. The coil component of claim 7 , wherein the dimension of the mounting surface in the one axial direction is within a range from 1.6 mm to 4.5 mm.

14. The coil component of claim 1 , wherein the insulating plate is formed of a magnetic material.

15. The coil component of claim 1 , wherein the insulating plate has a larger resistance than the magnetic base body.

Assignees

• Taiyo Yuden Kk

Inventors

• Mimura Daiki
• Suzuki Tetsuyuki

Classifications

• H01F17/0013

  with stacked layers · CPC title

• H01F27/2804

  Printed windings · CPC title

• H01F27/255

  made from particles (H01F27/26 takes precedence) · CPC title

• H01F41/0246

  Manufacturing of magnetic circuits by moulding or by pressing powder (magnetic cores made by moulding or by pressing powder H01F27/255; soft magnetic particles H01F1/20, H01F1/36) · CPC title

• H01F2017/048

  with encapsulating core, e.g. made of resin and magnetic powder · CPC title