Cooled charging cable

Patent metadata

Field	Value
Publication number	US-12334233-B2
Application number	US-202118019105-A
Country	US
Kind code	B2
Filing date	Jul 27, 2021
Priority date	Aug 6, 2020
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

A single line for a charging cable, for example for electric vehicles, and a charging cable having single lines of this kind are provided. The single line ( 10 ) includes a cooling hose ( 12 ) in which a coolant ( 14 ) can be conveyed, and at least one uninsulated electrical conductor ( 16 ). The at least one uninsulated electrical conductor ( 16 ) is connected in a thermally conductive manner to the cooling hose ( 12 ) in such a way that the at least one uninsulated electrical conductor ( 16 ) can be cooled by the coolant ( 14 ).

First claim

The invention claimed is:

1. A charging cable for example for electric vehicles, wherein the charging cable has a first single line and a second single line, wherein the first single line has:
a cooling hose in which a cooling medium can be conveyed; and
a plurality of first uninsulated electrical conductors arranged around the circumference of the cooling hose and having a heat-conducting connection therewith such that the first uninsulated electrical conductors can be cooled by the cooling medium, wherein the second single line has:
a cooling hose in which a cooling medium can be conveyed; and
only one second uninsulated electrical conductor

arranged in the interior of the cooling hose and having a heat-conducting connection therewith such that the second uninsulated electrical conductor can be cooled by the cooling medium,
wherein:
the cooling hose of the first single line is in the form of a feed for the cooling medium and the cooling hose of the second single line is in the form of a feed for the cooling medium, and an additional hose is arranged in the charging cable as a return; or
the cooling hose of the first single line is in the form of a return for the cooling medium and the cooling hose of the second single line is in the form of a return for the cooling medium, and an additional hose is arranged in the charging cable as a feed.

2. The charging cable as claimed in claim 1 , wherein the plurality of first uninsulated electrical conductors are in direct contact with the cooling hose of the first single line.

3. The charging cable as claimed in claim 1 , wherein the plurality of first uninsulated conductors are arranged around the cooling hose of the first single line stranded or not stranded with one another.

4. The charging cable as claimed in claim 1 , wherein the second uninsulated electrical conductor is in direct contact with the cooling medium.

5. The charging cable as claimed in claim 1 , wherein each of the cooling hoses is configured to be impenetrable to the cooling medium.

6. The charging cable as claimed in claim 1 , wherein the first and second uninsulated electrical conductors are each in the form of a copper conductor.

7. The charging cable as claimed in claim 1 , wherein each single line further has insulating elements that surround the respective cooling hoses and the uninsulated electrical conductors associated therewith.

8. The charging cable as claimed in claim 1 , wherein one of the uninsulated electrical conductors forms a direct-current lead.

9. The charging cable as claimed in claim 1 , wherein the first uninsulated electrical conductors of the first single line form a positive direct-current lead and the second uninsulated electrical conductor of the second single line forms a negative direct-current lead.

10. The charging cable as claimed in claim 1 , wherein the charging cable has at least one signal line and/or at least one protective conductor and/or at least one sensor.

11. The charging cable as claimed in claim 1 , wherein one or both of the cooling hoses have a round, quadrangular or oval cross section.

Assignees

• Leoni Kabel Gmbh

Inventors

• Koenig Guenter
• Spindler Sven

Classifications

• H01B9/006

  Constructional features relating to the conductors · CPC title

• B60L53/18

  Cables specially adapted for charging electric vehicles · CPC title

• Y02T90/14

  Plug-in electric vehicles · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title