Air recuperated engine with air reinjection

Patent metadata

Field	Value
Publication number	US-12331679-B2
Application number	US-202418805867-A
Country	US
Kind code	B2
Filing date	Aug 15, 2024
Priority date	Sep 23, 2022
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

A gas turbine engine assembly including a tap that is at a location up stream of the combustor section for drawing a bleed airflow. An exhaust heat exchanger is configured to transfer thermal energy from the exhaust gas flow into the bleed airflow and communicate the heated bleed airflow into the turbine section where it is expanded to drive the turbine section.

First claim

What is claimed is:

1. A gas turbine engine assembly comprising:
a core engine including a core flow path where a core airflow is compressed in a compressor section, communicated to a combustor section, mixed with fuel, and ignited to generate an exhaust gas flow that is expanded through a turbine section, wherein the turbine section is coupled to drive the compressor section through an engine drive shaft;
a tap at a location up stream of the combustor section for drawing a bleed airflow;
an exhaust heat exchanger configured to transfer thermal energy from the exhaust gas flow into the bleed airflow to generate a heated bleed airflow;
an injection location in communication with a portion of the turbine section for communicating the heated bleed airflow from the exhaust heat exchanger into the turbine section separate and independent from the exhaust gas flow generated in the combustor section, wherein the heated bleed airflow is expanded against a surface of a turbine blade to drive the turbine section; and
wherein the turbine section includes a low pressure turbine section with a first low pressure turbine and a second low pressure turbine and the injection location is disposed aft of the first low pressure turbine.

2. The gas turbine engine assembly as recited in claim 1 , where the turbine section further includes a high pressure turbine section and the injection location is within the low pressure turbine section.

3. The gas turbine engine assembly as recited in claim 2 , further comprising a secondary heat source configured to heat the bleed air exhausted from the exhaust heat exchanger before injection at the injection location.

4. The gas turbine engine assembly as recited in claim 3 , wherein the secondary heat source is a burner.

5. The gas turbine engine assembly as recited in claim 3 , further comprising a secondary heat transfer loop with a heat transfer medium accepting thermal energy from the exhaust gas flow and communicating the accepted thermal energy into the bleed airflow prior to the bleed airflow being communicated to the injection location.

6. The gas turbine engine assembly as recited in claim 1 , wherein the injection location is outside of a turbine blade of the turbine section.

7. The gas turbine engine assembly as recited in claim 1 , wherein the turbine section includes at least one turbine rotor including inner rotor blades where the exhaust gas flow is expanded and outer rotor blades where the heated bleed airflow is expanded.

8. The gas turbine engine assembly as recited in claim 7 , wherein the inner rotor blades and the exhaust gas flow are isolated from the outer rotor blades and the heated bleed airflow by a shroud hub.

9. The gas turbine engine assembly as recited in claim 7 , wherein the at least one turbine rotor is a portion of a second turbine section.

10. The gas turbine engine assembly as recited in claim 1 , wherein the compressor section includes a low-pressure compressor disposed upstream of the combustor section and the tap is located downstream of the low-pressure compressor and upstream of the combustor section.

11. A waste heat recovery system for a gas turbine engine, the waste heat recovery system comprising:
a first tap drawing bleed airflow from a core flow path up stream of a combustor section of the gas turbine engine;
an exhaust heat exchanger configured to transfer thermal energy from an exhaust gas flow of the gas turbine engine into the bleed airflow to generate a heated bleed airflow; and
an injection location within a turbine section of the gas turbine engine where the heated bleed airflow is received and expanded over turbine blades of the turbine section, separate and independent of the exhaust gas flow generated in a combustor section to generate a mechanical power output; and
wherein the turbine section includes a low pressure turbine section with a first low pressure turbine and a second low pressure turbine and the injection location is disposed aft of the first low pressure turbine.

12. The gas turbine engine assembly as recited in claim 11 , where the turbine section further includes a high pressure turbine section and a low pressure turbine section and the injection location is within the low pressure turbine section.

13. The waste heat recovery system as recited in claim 11 , further comprising a secondary heat source configured to heat the bleed air exhausted from the exhaust heat exchanger before injection at the injection location.

14. The waste heat recovery system as recited in claim 11 , further comprising a secondary heat transfer loop with a heat transfer medium accepting thermal energy from the exhaust gas flow and communicating the accepted thermal energy into the bleed airflow prior to the bleed airflow being communicated to the injection location.

15. The waste heat recovery system as recited in claim 11 , wherein the turbine section includes at least one turbine rotor including inner rotor blades where the exhaust gas flow is expanded and outer rotor blades where the heated bleed airflow is expanded.

16. A method of operating a gas turbine engine assembly comprising:
generating an exhaust gas flow by igniting a fuel mixed with a core airflow within a combustor section;
communicating a portion of the core airflow as a bleed airflow through a tap located upstream of a combustor section;
heating bleed airflow in an exhaust heat exchanger in thermal communication with a combusted gas flow to generate a heated bleed airflow;
injecting the heated bleed airflow at an injection location within a turbine section, separate from and independent of the exhaust gas flow, wherein the turbine section includes a low pressure turbine section with a first low pressure turbine and a second low pressure turbine and the injection location is disposed aft of the first low pressure turbine; and
generating shaft power by expanding the exhaust gas flow and at least a portion of the heated bleed airflow over at least one turbine blade of the turbine section.

17. The method as recited in claim 16 , wherein the turbine section includes at least one turbine rotor with inner rotor blades through which the exhaust gas flow expands and outer rotor blades through which the heated bleed airflow is expands.

18. The method as recited in claim 16 , further comprising heating bleed airflow exhausted from the exhaust heat exchanger with a secondary heat source before injection at the injection location.

Assignees

• Rtx Corp

Inventors

• Taylor Stephen H
• Retersdorf Alan
• Atassi Oliver V
• Snape Nathan A

Classifications

• F02C6/10

  supplying working fluid to a user, e.g. a chemical process, which returns working fluid to a turbine of the plant · CPC title

• F02C7/16

  characterised by cooling medium · CPC title

• F02C7/18

  the medium being gaseous, e.g. air {(F02C7/125 takes precedence)} · CPC title

• F02K3/10

  by after-burners (F02K3/105 takes precedence) · CPC title

• F02C6/18

  using the waste heat of gas-turbine plants outside the plants themselves, e.g. gas-turbine power heat plants (using waste heat as source of energy for refrigeration plants F25B27/02; using the waste heat of a gasturbine for steam generation or in a steam cycle see F01K23/10) · CPC title