Rapid curing epoxy repair composition and use thereof
US-2024360306-A1 · Oct 31, 2024 · US
US12331187B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12331187-B2 |
| Application number | US-202017612707-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 23, 2020 |
| Priority date | May 23, 2019 |
| Publication date | Jun 17, 2025 |
| Grant date | Jun 17, 2025 |
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Described herein is an aqueous resin dispersion (AD) including a resin component (R) including at least one di- and/or polyfunctional monomeric primary and/or secondary amine (M) and polyfunctional polymeric organic amines having primary and/or secondary amino groups. Also described herein is an aqueous two-component coating composition including the resin dispersion.
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The invention claimed is: 1. An aqueous resin dispersion (AD) comprising a resin component (R) comprising at least one di- and/or polyfunctional monomeric primary and/or secondary amine (M) and polyfunctional polymeric organic amines having primary and/or secondary amino groups, wherein the resin component (R) has an NH equivalent of 150 to 400 g/mol and a proportion by weight of the at least one di- and/or polyfunctional monomeric organic amine (M) of 5% to 15% by weight in the aqueous resin dispersion (AD), wherein the at least one di- and/or polyfunctional monomeric organic amine (M) is unreacted in the aqueous resin dispersion (AD); wherein the polyfunctional polymeric organic amines having primary and secondary amino groups also comprise, in interreacted form, (i) at least one di- and/or multifunctional organic epoxy compound, wherein the epoxy compounds have an average epoxy equivalent weight of less than 400 g/mol, (ii) at least one monomeric amine (M), and (iii) at least one compound X—R wherein X is a functional group reactive toward epoxy groups and R is an organic radical containing polyoxyalkylene units and not containing any further X groups, and wherein the at least one monomeric amine (M) consists to an extent of at least 65 mol % of amines consisting of amino groups and hydrocarbon units. 2. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the at least one monomeric amine (M) is a difunctional primary and/or secondary amine. 3. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the resin component (R) has an N—H equivalent of 170 to 250 g/mol. 4. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the X group in the compound (iii) is a primary amino group. 5. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the compound (iii) is a primary polyoxyalkylenemonoamine. 6. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the at least one di- and/or multifunctional organic epoxy compound of component (i) has an average epoxy equivalent weight of less than 250 g/mol. 7. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the polymeric organic amines consist of components (i), (ii) and (iii). 8. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the resin component (R) consists of the at least one di- and/or polyfunctional monomeric primary and/or secondary amine (M) and the polyfunctional polymeric organic amines having primary and/or secondary amino groups. 9. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the at least one monomeric amine (M) consists to an extent of at least 75 mol % of amines consisting of amino groups and hydrocarbon units. 10. An aqueous two-component coating composition comprising a paint base component (1) and a curing component (2), wherein I) the paint base component (1) comprises at least one aqueous dispersion as claimed in claim 1 and the curing component (2) comprises at least one epoxy resin, wherein the epoxy resins have an average epoxy equivalent weight of less than 400 g/mol, or II) the paint base component (1) comprises at least one epoxy resin, where the epoxy resins have an average epoxy equivalent weight of less than 400 g/mol, and the curing component (2) comprises the at least one aqueous dispersion. 11. The coating composition as claimed in claim 10 , characterized in that it is a surfacer or primer-surfacer. 12. A process for producing a cured coating on a substrate, the process comprising applying a coating composition as claimed in claim 10 to the substrate and then curing the composition. 13. A process for repairing a multicoat paint system having defects, comprising applying a coating composition as claimed in claim 10 in the region of the defects, curing the composition to produce a cured coating layer and then sanding the cured coating layer. 14. A coating that has been produced by a process as claimed in claim 12 . 15. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the at least one monomeric amine (M) is a difunctional primary amine. 16. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the at least one monomeric amine (M) consists to an extent of at least 90 mol % of amines consisting of amino groups and hydrocarbon units. 17. The aqueous resin dispersion (AD) as claimed in claim 1 , wherein the at least one monomeric amine (M) consists to an extent of 100 mol % of amines consisting of amino groups and hydrocarbon units.
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