Three-port adjuster

Patent metadata

Field	Value
Publication number	US-12330459-B2
Application number	US-202217588890-A
Country	US
Kind code	B2
Filing date	Jan 31, 2022
Priority date	Feb 1, 2021
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

A three-port adjuster for a vehicle suspension damper is described. The three-port adjuster includes a first port to provide a fluid flow path to a compression region of a damping cylinder, a second port to provide a fluid flow path to a rebound region of a damping cylinder, a third port to provide a fluid flow path to a reservoir chamber, and at least one valve to control a fluid flow therethrough.

First claim

What is claimed is:

1. A frequency dependent 2-stage multi-port adjuster for a vehicle suspension damper, said frequency dependent 2-stage multi-port adjuster comprising:
a first port to provide a fluid flow path to a compression region of a damping cylinder;
a second port to provide a fluid flow path to a rebound region of said damping cylinder;
a third port to provide a fluid flow path to a reservoir chamber; and
at least one valve to control a fluid flow therethrough, said at least one valve comprising:
a pilot inlet; and
a pilot valve orifice, wherein said pilot inlet is larger in diameter than said pilot valve orifice, wherein said at least one valve comprises:
an electronic valve configured to control a flow of a fluid through at least one of said first port, said second port, and said third port.

2. A frequency dependent 2-stage multi-port adjuster for a vehicle suspension damper, said frequency dependent 2-stage multi-port adjuster comprising:
a first port to provide a fluid flow path to a compression region of a damping cylinder;
a second port to provide a fluid flow path to a rebound region of said damping cylinder;
a third port to provide a fluid flow path to a reservoir chamber; and
at least one valve to control a fluid flow therethrough, said at least one valve comprising:
a pilot inlet; and
a pilot valve orifice, wherein said pilot inlet is larger in diameter than said pilot valve orifice, wherein said damping cylinder further comprises:
an interior chamber in which a main piston travels;
an annular chamber which surrounds said interior chamber to form an internal bypass fluid pathway, said internal bypass fluid pathway for bypassing said main piston in said interior chamber, said main piston separating said rebound region of said interior chamber from said compression region of said interior chamber; and
at least one position sensitive element located at a portion of said internal bypass fluid pathway along said compression region of said interior chamber, said at least one position sensitive element proving a bypass fluid pathway through said annular chamber and into said interior chamber, wherein said at least one position sensitive element prevents said fluid flow therethrough during a rebound of said vehicle suspension damper, and said at least one position sensitive element allows said fluid flow therethrough during at least a first portion of a compression of said vehicle suspension damper.

3. A frequency dependent 2-stage multi-port adjuster for a vehicle suspension damper, said frequency dependent 2-stage multi-port adjuster comprising:
a first port to provide a fluid flow path to a compression region of a damping cylinder;
a second port to provide a fluid flow path to a rebound region of said damping cylinder;
a third port to provide a fluid flow path to a reservoir chamber; and
at least one valve to control a fluid flow therethrough, said at least one valve comprising:
a pilot inlet; and
a pilot valve orifice, wherein said pilot inlet is larger in diameter than said pilot valve orifice, wherein said damping cylinder further comprises:
an interior chamber in which a main piston travels;
an annular chamber which surrounds said interior chamber to form an internal bypass fluid pathway, said internal bypass fluid pathway for bypassing said main piston in said interior chamber, said main piston separating said rebound region of said interior chamber from said compression region of said interior chamber; and
at least one position sensitive element located at a portion of said internal bypass fluid pathway along said compression region of said interior chamber, said at least one position sensitive element proving a bypass fluid pathway through said annular chamber and into said interior chamber, wherein said at least one position sensitive element prevents said fluid flow therethrough during a rebound of said vehicle suspension damper, and said at least one position sensitive element allows said fluid flow therethrough during at least a first portion of a compression of said vehicle suspension damper; and

wherein said at least one position sensitive element comprises:
a slot formed in said annular chamber, said slot not breeching said annular chamber;
a plurality of holes along said slot, each of said plurality of holes passing completely through said annular chamber;
a plurality of shims, said plurality of shims stackably covering said plurality of holes; and
at least one retaining devices to retain said shims within said slot at an appropriate orientation with respect to said plurality of holes.

Assignees

• Fox Factory Inc

Inventors

• Tong Ivan

Classifications

• B60G2500/11

  Damping valves · CPC title

• B60G2206/41

  Dampers · CPC title

• F16F9/516

  resulting in the damping effects during contraction being different from the damping effects during extension {, i.e. responsive to the direction of movement (F16F9/504 takes precedence)} · CPC title

• F16F9/46

  allowing control from a distance {, i.e. location of means for control input being remote from site of valves, e.g. on damper external wall (attachment of valve units to cylinders F16F9/325)} · CPC title

• F16F9/185

  Bitubular units (where compression of gas leads to a clear spring action F16F9/062) · CPC title