Method for producing a cementitious board, apparatus for producing a cementitious board, and cementitious board

Patent metadata

Field	Value
Publication number	US-12330333-B2
Application number	US-202318493502-A
Country	US
Kind code	B2
Filing date	Oct 24, 2023
Priority date	Dec 16, 2019
Publication date	Jun 17, 2025
Grant date	Jun 17, 2025

Abstract

An apparatus for producing a cementitious board includes a conveying device for conveying a first liner with first overlap sections-in a transport direction, at least one slurry feeder device for applying at least one layer of at least one slurry comprising a cementitious material onto the first liner, a liner feeding device for providing and arranging a second liner with second overlap sections such that it contacts the first overlap sections of the first liner wherein the at least one layer of the at least one slurry is arranged between the first liner and the second liner, an adhesive foam feeder for providing an adhesive foam on at least one of the first or the second overlap sections, and a means for bonding the first liner and the second liner.

First claim

What is claimed is:

1. An apparatus for producing a cementitious board, comprising:
a conveying device for conveying a first liner with first overlap sections—in a transport direction;
at least one slurry feeder device for applying at least one layer of at least one slurry comprising a cementitious material onto the first liner;
a liner feeding device for providing and arranging a second liner with second overlap sections such that it contacts the first overlap sections of the first liner wherein the at least one layer of the at least one slurry is arranged between the first liner and the second liner;
an adhesive foam feeder for providing an adhesive foam on at least one of the first or the second overlap sections; and
a means for bonding the first liner and the second liner.

2. An apparatus according to claim 1 , wherein the adhesive foam feeder comprises an adhesive foaming station capable of generating a foam of an adhesive.

3. An apparatus according to claim 2 , wherein the adhesive foaming station is capable of reducing the density of the adhesive by a factor of 2 to 15, generating a foam of an adhesive.

4. An apparatus according to claim 1 , wherein the adhesive foam feeder comprises a roller for the distribution of the applied adhesive foam.

5. A cementitious board comprising a core made of a cementitious material and having a planar first face and a planar second face, comprising a liner on the first face and a liner on the second face, the liners being bonded by an adhesive foam in an overlap section, wherein the vapor diffusion rate in the overlap section is at least 10% higher compared to the same cementitious board, the liners of which are bonded by the same but non-foamed adhesive.

Assignees

• Knauf Gips Kg

Inventors

• Karakoussis Stergios
• Hartmann Alexander
• Paraskov Georgi
• Knauf Carlo
• Peter Anton

Classifications

• B32B37/12

  characterised by using adhesives · CPC title

• E04C2/044

  of concrete (E04C2/049 takes precedence) · CPC title

• C04B2111/0062

  Gypsum-paper board like materials · CPC title

• C04B41/63

  Macromolecular compounds · CPC title

• C04B41/4869

  Polyvinylalcohols, polyvinylacetates · CPC title