Generator, wind turbine and method for cooling a direct drive generator of a wind turbine

Patent metadata

Field	Value
Publication number	US-12328034-B2
Application number	US-202217830451-A
Country	US
Kind code	B2
Filing date	Jun 2, 2022
Priority date	Jun 9, 2021
Publication date	Jun 10, 2025
Grant date	Jun 10, 2025

Abstract

A generator for a wind turbine has a rotor and a stator separated radially by an air gap, wherein the stator includes at least one stator segment, which includes a stack of lamination sheets and at least one stator winding, and a stator support structure supporting the at least one stator segment, wherein the generator further includes a cooling arrangement for providing cooling fluid at least to the air gap, wherein the cooling arrangement further includes a cooling fluid flow dividing element for dividing an incoming cooling fluid flow to the stator into a first partial cooling fluid flow directed to the air gap and a second partial cooling fluid flow directed to the stator support structure.

First claim

The invention claimed is:

1. A generator for a wind turbine having a rotor and a stator separated radially by an air gap, wherein the stator comprises at least one stator segment, which comprises a stack of lamination sheets and at least one stator winding, and a stator support structure supporting the at least one stator segment, wherein the generator further comprises a cooling arrangement for providing cooling fluid at least to the air gap,
wherein the cooling arrangement further comprises a cooling fluid flow dividing element for dividing an incoming cooling fluid flow to the stator into a first partial cooling fluid flow directed to a coil overhang and the air gap for cooling an air gap side of the at least one stator segment and a second partial cooling fluid flow directed to the stator support structure for cooling a non-air gap side of the at least one stator segment,
wherein both partial cooling fluid flows are completely separated over their whole cooling path, and
wherein the cooling fluid flow dividing element comprises at least one actuator controllable by at least one control device of the cooling arrangement for adjusting a distribution of the incoming cooling fluid flow to the partial cooling fluid flows.

2. The generator according to claim 1 , wherein the incoming cooling fluid flow is provided by at least one pump or pumping means at at least one side of the stator and/or that, if the incoming cooling fluid flow is provided at both a drive end side and a non-drive end side, the cooling arrangement comprises cooling fluid flow dividing elements on both end sides.

3. The generator according to claim 1 , wherein the cooling fluid flow dividing element is shaped to create the partial cooling fluid flows with predetermined fractions of the incoming cooling fluid flow.

4. The generator according to claim 1 , wherein the second partial cooling fluid flow is directed to at least one area and/or element of the stator support structure which is directly adjacent to a radially inner end of the at least one stator segment.

5. The generator according to claim 1 , further comprising at least one radially extending cooling duct having an opening to the air gap, wherein the first partial cooling fluid flow at least partly enters the at least one radially extending cooling duct.

6. The generator according to claim 4 , wherein the second partial cooling fluid flow is directed to a cooling channel in and/or a radially inner surface of a segment support element.

7. The generator according to claim 1 , wherein the cooling arrangement comprises a closed or open cooling circuit for the cooling fluid flow.

8. The generator according to claim 7 , wherein the closed cooling circuit comprises a heat exchanger located in an inner chamber of the stator support structure.

9. The generator according to claim 1 , wherein the stator support structure comprises cooling fins and/or a cooling channel, wherein the second partial cooling fluid flow is directed to the cooling fins and/or the cooling channel.

10. The generator according to claim 9 , wherein the stator support structure comprises at least one, element having a structured surface providing the cooling fins and/or the cooling channel.

11. The generator according to claim 10 , wherein the cooling channel is formed by contacting surfaces of two adjacent sub-elements of the stator support structure, wherein at least one of the contacting surfaces is a structured surface.

12. A wind turbine, comprising the generator according to claim 1 .

13. A method for cooling a generator of a wind turbine, the generator having a rotor and a stator separated radially by an air gap, wherein the stator comprises at least one stator segment, which comprises a stack of lamination sheets and at least one stator winding, and a stator support structure supporting the at least one stator segment, wherein the generator further comprises a cooling arrangement for the generator for providing cooling fluid at least to the air gap,
wherein an incoming cooling fluid flow to the stator is divided into a first partial cooling fluid flow directed to a coil overhang and the air gap for cooling an air gap side of the at least one stator segment and a second partial cooling fluid flow directed to the stator support structure for cooling a non-air gap side of the at least one stator segment by a cooling fluid flow dividing element of the cooling arrangement,
wherein both partial cooling fluid flows are completely separated over their whole cooling path, and
wherein the cooling fluid flow dividing element comprises at least one actuator controllable by at least one control device for adjusting a distribution of the incoming cooling fluid flow to the partial cooling fluid flows.

14. A generator for a wind turbine comprising:
a rotor and a stator separated radially by an air gap, wherein the stator comprises at least one stator segment having a stack of lamination sheets and at least one stator winding, and a stator support structure supporting the at least one stator segment,
wherein the generator further comprises a cooling arrangement for providing cooling fluid at least to the air gap, wherein the cooling arrangement includes a cooling fluid flow dividing element for dividing an incoming cooling fluid flow to the stator into a first partial cooling fluid flow directed to a coil overhang and the air gap for cooling an air gap side of the at least one stator segment and a second partial cooling fluid flow directed to the stator support structure for cooling a non-air gap side of the at least one stator segment,
wherein the at least one stator segment includes at least one radially extending cooling duct having an opening to the air gap, wherein the first partial cooling fluid flow at least partly enters the at least one cooling duct,
wherein both partial cooling fluid flows are completely separated over their whole cooling path, and
wherein the cooling fluid flow dividing element comprises at least one actuator controllable by at least one control device for adjusting a distribution of the incoming cooling fluid flow to the partial cooling fluid flows.

Assignees

• Siemens Gamesa Renewable Energy As

Inventors

• Bove Stefano
• Jensen Jens Bomholt
• Nielsen Anders Vangsgaard

Classifications

• H02K2201/03

  Machines characterised by aspects of the air-gap between rotor and stator · CPC title

• H02K9/10

  by gaseous cooling medium flowing in closed circuit, a part of which is external to the machine casing · CPC title

• Y02E10/72

  Wind turbines with rotation axis in wind direction · CPC title

• H02K5/207

  with openings in the casing specially adapted for ambient air · CPC title

• H02K2213/09

  Machines characterised by the presence of elements which are subject to variation, e.g. adjustable bearings, reconfigurable windings, variable pitch ventilators · CPC title