IFP shock with automatically adjustable ride height

Patent metadata

Field	Value
Publication number	US-12325276-B2
Application number	US-202318534245-A
Country	US
Kind code	B2
Filing date	Dec 8, 2023
Priority date	Feb 27, 2020
Publication date	Jun 10, 2025
Grant date	Jun 10, 2025

Abstract

A shock assembly with automatically adjustable ride height. The shock assembly includes a main chamber with a working fluid therein. A damping piston coupled to a piston shaft, the damping piston disposed in the main chamber to divide the main chamber into a compression side fluid chamber and a rebound side fluid chamber. An automatic ride height adjustment assembly including an internal floating piston (IFP) pump assembly and a spring preload piston assembly.

First claim

What I claim is:

1. A shock assembly comprising:
a main chamber comprising a working fluid therein;
a damping piston coupled to a piston shaft, said damping piston disposed in said main chamber to divide said main chamber into a compression side fluid chamber and a rebound side fluid chamber;
an automatic ride height adjustment assembly comprising:
a pump;
a fluid reservoir fluidically coupled with said pump; and
a fluid pathway configured to allow said working fluid to be pumped, by said pump, from said fluid reservoir, and along said fluid pathway to adjust a ride height of said shock assembly;
wherein said pump comprises:
a pump body; and
a pump chamber to receive said working fluid from said fluid reservoir, said pump chamber configured to pump said working fluid through said fluid pathway to adjust said ride height of said shock assembly, said pump including a post adjustably coupled with said pump body to adjustably change a length of said post which extends from said pump body toward a component of said shock assembly, wherein a distance from an end of said post to said component establishes said ride height of said shock assembly, and wherein said distance from said end of said post to said component can be adjusted to modify said ride height of said shock assembly.

2. The shock assembly of claim 1 , wherein said shock assembly is a monotube shock assembly and said pump is disposed in said main chamber.

3. The shock assembly of claim 1 , wherein said shock assembly is a piggyback shock assembly comprising:
a remote reservoir; and
said pump disposed in said remote reservoir.

4. The shock assembly of claim 1
wherein a compression stroke of said damping piston causes said component and said post to come into contact and press said post and said pump body into said pump chamber.

5. The shock assembly of claim 1 wherein a rebound stroke of said damping piston causes a separation of said component and said post and causes said post and said pump body to withdraw from said pump chamber.

6. The shock assembly of claim 1 , wherein said shock assembly further comprises:
a spring preload piston assembly;
a second fluid pathway; and
said pump configured to pump said working fluid through said second fluid pathway to and from said spring preload piston assembly.

7. The shock assembly of claim 6 wherein said spring preload piston assembly comprises:
a spring preload reservoir; and
a spring retainer that extends from a portion of said spring preload reservoir, said spring retainer axially adjustable along said main chamber, such that a change in an amount of said working fluid in said spring preload reservoir automatically changes a length of said spring retainer that extends from said spring preload reservoir, and wherein said length of said spring retainer that extends from said spring preload reservoir affects said ride height of said shock assembly.

8. The shock assembly of claim 1 further comprising:
a check tunable orifice, wherein said fluid reservoir provides said working fluid to said pump via said check tunable orifice.

9. The shock assembly of claim 8 wherein said check tunable orifice is adjustably configurable to limit a refill speed of said working fluid from said fluid reservoir to said pump.

10. A pump assembly for adjusting a ride height of a shock assembly, said pump assembly comprising:
a pump;
a fluid reservoir fluidically coupled with said pump; and
a fluid pathway configured to allow working fluid to flow, to or from said fluid reservoir, along said fluid pathway;
wherein said pump further comprises:
a pump body; and
a pump chamber to receive said working fluid from said fluid reservoir, said pump chamber configured to pump said working fluid through said fluid pathway to adjust said ride height of said shock assembly, said pump including a post adjustably coupled with said pump body to adjustably change a length of said post which extends from said pump body toward a component of said shock assembly, wherein a distance from an end of said post to said component establishes said ride height of said shock assembly, and wherein said distance from said end of said post to said component can be adjusted to modify said ride height of said shock assembly.

11. The pump assembly of claim 10 wherein a compression stroke of said shock assembly causes said component and said post to come into contact and press said post and said pump body into said pump chamber.

12. The pump assembly of claim 10 wherein a rebound stroke of said shock assembly causes a separation of said component and said post and causes said post and said pump body to withdraw from said pump chamber.

13. The pump assembly of claim 10 , further comprising:
a spring preload piston assembly coupled with a main chamber of said shock assembly;
a second fluid pathway; and
said pump configured to pump said working fluid through said second fluid pathway to and from said spring preload piston assembly.

14. The pump assembly of claim 10 , wherein said pump comprises:
a spring preload piston assembly coupled with a main chamber of said shock assembly;
a second fluid pathway; and
said pump configured to pump said working fluid through said second fluid pathway to said spring preload piston assembly when said post and said pump body are pressed into said pump chamber.

15. The pump assembly of claim 14 wherein said spring preload piston assembly comprises:
a spring preload reservoir; and
a spring retainer that extends from a portion of said spring preload reservoir, said spring retainer axially adjustable along a main chamber of said shock assembly, such that a change in an amount of said working fluid in said spring preload reservoir automatically changes a length of said spring retainer that extends from said spring preload reservoir, and wherein said length of said spring retainer that extends from said spring preload reservoir affects said ride height of said shock assembly.

Assignees

• Fox Factory Inc

Inventors

• Randall Connor

Classifications

• B60G2800/914

  Height Control System · CPC title

• B60G2600/182

  Active control means · CPC title

• B60G2500/30

  Height or ground clearance · CPC title

• B60G2300/322

  Snowmobiles · CPC title

• B60G2300/12

  Cycles; Motorcycles · CPC title