Water gas shift reactor cooling assembly for a fuel cell system

Patent metadata

Field	Value
Publication number	US-12322844-B2
Application number	US-202318490018-A
Country	US
Kind code	B2
Filing date	Oct 19, 2023
Priority date	Oct 21, 2022
Publication date	Jun 3, 2025
Grant date	Jun 3, 2025

Abstract

A fuel cell system includes a fuel cell module comprising an anode section and a cathode section, a water gas shift reactor (WGSR) configured to receive an anode exhaust stream including carbon monoxide and steam and to output a WGSR exhaust stream comprising carbon dioxide and hydrogen, a condenser configured to receive the WGSR exhaust stream, to condense water in the WGSR exhaust stream, and to output a condensed water stream and a dried gas stream, a gas separation assembly configured to separate the dried gas stream into (i) a carbon dioxide stream comprising carbon dioxide and (ii) an output gas stream, and a cooling vessel coupled to the WGSR. The cooling vessel is configured to receive at least a portion of the condensed water and the carbon dioxide stream, to vaporize the condensed water stream using heat from the WGSR, and to output a humidified carbon dioxide stream.

First claim

What is claimed is:

1. A fuel cell system comprising:
a fuel cell module comprising an anode section and a cathode section, the anode section configured to output an anode exhaust stream comprising carbon monoxide and steam;
a water gas shift reactor (WGSR) configured to receive the anode exhaust stream and to output a WGSR exhaust stream comprising carbon dioxide and hydrogen;
a condenser configured to receive the WGSR exhaust stream, to condense water in the WGSR exhaust stream, and to output a condensed water stream and a dried gas stream;
a gas separation assembly configured to receive the dried gas stream and to separate the dried gas stream into (i) a carbon dioxide return stream comprising carbon dioxide and (ii) an output gas stream; and
a cooling vessel coupled to the WGSR, the cooling vessel configured to receive at least a portion of the condensed water stream and a portion of the carbon dioxide return stream, to vaporize the condensed water stream using heat from the WGSR, and to output a humidified carbon dioxide stream comprising vaporized water and carbon dioxide.

2. The fuel cell system of claim 1 , wherein the cathode section is configured to receive the humidified carbon dioxide stream.

3. The fuel cell system of claim 1 , wherein the gas separation assembly comprises a pressure swing adsorption device or an electrochemical hydrogen separator.

4. The fuel cell system of claim 3 , wherein the output gas stream comprises hydrogen.

5. The fuel cell system of claim 1 , wherein the gas separation assembly comprises a chiller assembly.

6. The fuel cell system of claim 5 , wherein the output gas stream comprises carbon dioxide.

7. The fuel cell system of claim 1 , further comprising an anode gas oxidizer configured to receive and oxidize the humidified carbon dioxide stream, wherein the cathode section is configured to receive the oxidized humidified carbon dioxide return stream.

8. The fuel cell system of claim 7 , wherein the anode gas oxidizer is configured to receive an air stream.

9. The fuel cell system of claim 1 , further comprising a heat exchanger configured to transfer heat from the anode exhaust stream to the humidified carbon dioxide stream.

10. The fuel cell system of claim 1 , wherein the fuel cell module comprises molten carbonate fuel cells.

Assignees

• Fuelcell Energy Inc

Inventors

• Malwitz Jonathan

Classifications

• H01M2008/147

  Fuel cells with molten carbonates · CPC title

• H01M8/14

  Fuel cells with fused electrolytes · CPC title

• H01M8/0618

  Reforming processes, e.g. autothermal, partial oxidation or steam reforming · CPC title

• H01M8/04141

  by water containing exhaust gases · CPC title

• H01M8/0267

  having heating or cooling means, e.g. heaters or coolant flow channels · CPC title